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    PLC/DCS Empowering the High-Quality Development of the Green Hydrogen

    End-to-End Digital Control from Electrolyzer to Smart Hydrogen Plant

    Siemens is one of the pioneers in the global green hydrogen sector. Its Silyzer series of PEM electrolyzers and SIMATIC PCS 7 / PCS neo control systems form an integrated platform for hydrogen production and digital plant management. For instance, in the REFHYNE project in Germany — Europe’s largest PEM hydrogen production plant — Siemens supplied a 10 MW Silyzer 300 electrolyzer and a complete automation and control system.

    Through Siemens’ MindSphere Industrial IoT platform, operators can monitor electrolysis efficiency, water quality, and hydrogen purity in real time. Predictive maintenance and smart energy scheduling have improved production efficiency by 15% while significantly reducing unplanned downtime. Siemens is also promoting the concept of a Digital Twin for Hydrogen Plants, combining virtual simulation and real-time control to optimize electrolyzer performance and extend equipment life cycles.

    Emerson Process Control and Safety Systems Ensuring Reliability and Security

    Emerson provides robust process control and safety solutions across hydrogen production, compression, and storage systems. Its DeltaV™ Distributed Control System (DCS) and Rosemount™ smart sensors are widely deployed in green hydrogen plants. In a renewable hydrogen demonstration plant in California, Emerson supplied a complete DCS and Safety Instrumented System (SIS) for real-time monitoring of temperature, pressure, and flow parameters. Integrated with AMS Device Manager, the system enables predictive maintenance and alarm management, reducing operational failure rates by 20%.

    Furthermore, Fisher™ control valves and Micro Motion™ Coriolis flowmeters are extensively used for hydrogen flow regulation and storage management, ensuring precision and safety under high-pressure conditions. Emerson’s technologies deliver both reliability and compliance with international safety standards for hydrogen systems.

    Performance Monitoring and Energy Optimization for Hydrogen Ecosystems

    General Electric (GE) leverages its deep expertise in energy systems, electrification, and data analytics to support intelligent energy management in hydrogen production. The company’s Hydrogen Power Solutions platform integrates Predix Industrial IoT and GE Digital APM (Asset Performance Management) to analyze the performance of electrolyzers, compressors, and turbines.

    Bently Nevada (a GE company) plays a crucial role in machinery protection and condition monitoring for hydrogen compression and rotating equipment. Its Bently Nevada 3500 Series Monitoring System is used in compressors and turbines across multiple European hydrogen plants, enabling zero unplanned mechanical failures. Combined with the System 1 Condition Monitoring Platform, engineers can perform remote diagnostics, trend analysis, and predictive maintenance, significantly extending equipment lifecycles and minimizing downtime risks.

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