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      Automation Giants Lead the Future of Industrial Metalworking and Steel Manufacturing

      Power, Robotics, and Drive Technologies Enhance Rolling and Smelting Efficiency

      ABB is one of the most influential automation suppliers to the steel industry. Its ACS880 industrial drives, DCS800 DC drives, and Ability digital condition monitoring systems are widely used in high-load processes such as hot rolling mills, continuous casting machines, and electric arc furnaces.

      At a large steel plant in Europe, ABB installed ACS6000 medium-voltage drives to control the main motor of a hot strip mill. This upgrade improved torque accuracy during rolling, reduced energy consumption by 12%, and improved strip thickness consistency. In addition, ABB's industrial robots (such as the IRB 6700) are used for high-temperature ladle sampling and slag handling, significantly reducing the risk of workers being exposed to hazardous environments.

      Digital Energy Management and Safety Systems for Steel Plants

      Schneider Electric provides essential energy automation and safety solutions for energy-intensive metal manufacturing plants. Products such as Modicon PLCs, Altivar Process Drives, and EcoStruxure Plant enable real-time monitoring of high-voltage power distribution, cooling systems, and continuous casting automation.

      A Chinese stainless steel plant adopted Schneider Electric's EcoStruxure Power Monitoring Expert and Altivar 630 drives on its cold rolling production line. This system helped operators reduce electrical faults by 20%, stabilize motor torque during pickling and rolling stages, and intelligently schedule maintenance to avoid unplanned downtime. Schneider Electric's TeSys motor protection series is also widely used in steel plant conveyor lines and fume extraction systems due to its durability in dusty, high-temperature environments.

      Siemens and Rockwell Automation: Advanced Control for Smart Steel Plants

      Siemens and Rockwell Automation provide advanced digital control architectures to help steel plants upgrade to Industry 4.0 operations. Siemens' SIMATIC PCS 7, S7-1500 PLC, and SINAMICS S120/S150 drives are used in blast furnace automation, coil processing lines, and galvanizing operations, enabling precise control of speed, tension, and temperature. At a steel plant in India, Siemens implemented SIMATIC PCS 7 to control a continuous pickling line. The improved system achieved more precise acid flow control, reduced metal loss, and increased production line speed by 15%.

      Rockwell Automation, with its Allen-Bradley ControlLogix, PowerFlex drives, and FactoryTalk MES, has extensive applications in pipe manufacturing, bar mills, and automated welding production lines. A U.S. pipe manufacturer upgraded to ControlLogix PLC and FactoryTalk Historian, enabling operators to eliminate bottlenecks on the welding line, improve weld seam tracking accuracy, and reduce scrap rates by 30%.

      Solutions and Support

      Leveraging numerous success stories, ABB, Schneider Electric,

      Siemens, and Rockwell—four global leaders—provide reliable solutions

      to meet the demanding operating environments of modern steel mills,

      helping them reduce energy consumption, improve process accuracy,

      increase output, and minimize downtime. By integrating intelligent

      automation, powerful hardware, and scalable digital systems, they

      provide steel producers with the comprehensive support needed for

      efficient operations and help them prepare for the smart factories of the future.
      • Why Choose

        Why Choose Moore Automated?

        Moore automated ensures that industrial processes can quickly resume operation, whether directly or indirectly. Every sector has its own needs and challenges.Through years of experience working with clients across various industries, we understand these needs. Whether it involves local manufacturers or large multinational corporations,we tailor futures products to meet your specific requirements. We focus on your needs and demands, and no matter how complex your problems, our experienced team will leverage years of industry knowledge to provide you with efficient solutions.
      • Our Advantages

        Offer competitive prices！

        Moore's sales team constantly scans the internet to ensure we offer the lowest possible prices.
        However, if you think we can do better, feel free to negotiate a price with us for any of our products. We pride ourselves on saving you money! Discounts are only offered on spare parts you're seriously considering purchasing. Once the negotiation is accepted, a sales order will be generated and an invoice will be created. You can offer discounts on multiple products. As always, we will do our best to save on shipping costs by combining multiple items into one order.
       

      Explore More Industries

      All industries
      Semiconductor
      Steel and Metal
      Mining
      • Precision Automation for Advanced Manufacturing
        The semiconductor industry demands extremely high precision, cleanliness, and consistency at every stage of production. As chip design sizes shrink and manufacturing processes become increasingly complex, automation has become the cornerstone for improving yield, increasing efficiency, and achieving sustainable growth.Our automation solutions are designed to meet these challenges—integrating robotics, advanced control systems, and real-time data analytics to provide precise, reliable, and scalable solutions for modern semiconductor manufacturing.
        Learn More
      • Applications of Global Automation Leaders in the Metal Processing and Steel Industry
        Industrial metal processing and steel manufacturing are at the core of modern industrial systems, involving high-temperature, high-energy, and high-precision operations. With the rise of smart manufacturing and Industry 4.0, automation and digital technologies have become deeply integrated into the sector. Global leaders such as ABB, Schneider Electric, Siemens, Rockwell Automation, and General Electric (GE) have contributed advanced technologies in electrical automation, process control, and data management—delivering efficient, safe, and sustainable solutions for the metal and steel industry.
        Learn More
      • Smart Automation in the Mining and Cement Processing Industry
        The mining and cement processing industries form the backbone of global energy and infrastructure development. Their operations are characterized by high energy consumption, complex processes, and harsh working environments. In recent years, the rapid advancement of digitalization and smart manufacturing has brought automation technologies to the forefront of mining, material handling, grinding, and kiln control. Global automation leaders — ABB, Schneider Electric, Siemens, and Rockwell Automation — have introduced advanced technologies and integrated solutions that help mining and cement enterprises achieve safer, more efficient, and more sustainable operations.
        Learn More
      Semiconductor
      Precision Automation for Advanced Manufacturing
      The semiconductor industry demands extremely high precision, cleanliness, and consistency at every stage of production. As chip design sizes shrink and manufacturing processes become increasingly complex, automation has become the cornerstone for improving yield, increasing efficiency, and achieving sustainable growth.Our automation solutions are designed to meet these challenges—integrating robotics, advanced control systems, and real-time data analytics to provide precise, reliable, and scalable solutions for modern semiconductor manufacturing.
      Learn More
      Steel and Metal
      Applications of Global Automation Leaders in the Metal Processing and Steel Industry
      Industrial metal processing and steel manufacturing are at the core of modern industrial systems, involving high-temperature, high-energy, and high-precision operations. With the rise of smart manufacturing and Industry 4.0, automation and digital technologies have become deeply integrated into the sector. Global leaders such as ABB, Schneider Electric, Siemens, Rockwell Automation, and General Electric (GE) have contributed advanced technologies in electrical automation, process control, and data management—delivering efficient, safe, and sustainable solutions for the metal and steel industry.
      Learn More
      Mining
      Smart Automation in the Mining and Cement Processing Industry
      The mining and cement processing industries form the backbone of global energy and infrastructure development. Their operations are characterized by high energy consumption, complex processes, and harsh working environments. In recent years, the rapid advancement of digitalization and smart manufacturing has brought automation technologies to the forefront of mining, material handling, grinding, and kiln control. Global automation leaders — ABB, Schneider Electric, Siemens, and Rockwell Automation — have introduced advanced technologies and integrated solutions that help mining and cement enterprises achieve safer, more efficient, and more sustainable operations.
      Learn More