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    Development in Chemical, Pharmaceutical, and Life Sciences Industries

    Siemens Leading Digitalized Pharmaceutical and Smart Chemical Manufacturing

    Siemens offers a comprehensive range of automation and digitalization solutions for the chemical and pharmaceutical industries. Its SIMATIC PCS 7 process control system and Totally Integrated Automation (TIA) platform enable seamless integration and control from laboratory-scale research to large-scale production.

    For example, at a Pfizer biopharmaceutical plant, Siemens provided a fully digitalized production control system that enabled complete traceability from raw material input to final packaging. This improved production efficiency by 15% while ensuring compliance with global pharmaceutical regulations such as GMP and FDA 21 CFR Part 11. Additionally, Siemens’ MindSphere Industrial IoT platform is widely applied in chemical plants for energy monitoring and predictive maintenance, allowing manufacturers to optimize energy usage and maintenance schedules through data-driven insights.

    Emerson Advanced Process Control and Real-Time Monitoring for Quality and Compliance

    Emerson is a leader in process automation and measurement technologies for chemical and life science applications. Its DeltaV™ Distributed Control System (DCS) and Syncade™ Manufacturing Execution System (MES) are widely deployed in pharmaceutical and fine chemical production facilities.

    For instance, at Roche’s manufacturing site in Switzerland, Emerson’s automation platform enables real-time batch data collection and analysis, reducing quality deviations by 30%. Emerson’s Rosemount™ smart instrumentation is also extensively used for temperature and pressure monitoring in chemical processes, ensuring critical parameters remain within optimal ranges. Furthermore, Emerson Life Sciences Solutions supports end-to-end data management and regulatory compliance across the entire product lifecycle — from R&D to full-scale commercial manufacturing.

    Rockwell Automation: Flexible Manufacturing and Data-Driven Life Sciences Production

    Rockwell Automation is renowned for its modular manufacturing and data management solutions tailored to the pharmaceutical and life sciences sectors. Its PlantPAx® process control system and FactoryTalk® PharmaSuite™ MES facilitate GMP-compliant flexible production environments that support rapid recipe changes and efficient batch management.

    At a Johnson & Johnson pharmaceutical facility, Rockwell’s system enabled intelligent scheduling across multiple product lines, reducing changeover time by 25% while enhancing data traceability and audit readiness. In the chemical industry, Rockwell’s collaboration with DuPont on a digital transformation initiative leveraged real-time analytics and predictive maintenance to lower unplanned downtime by 18% and significantly improve process stability and reliability.

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