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ControlNet vs. EtherNet/IP: Choosing the Right Network for Your ControlLogix System

2025-10-13 17:36:21
6 min read

The controller and all of its remote I/O, files, and other devices talk to each other through the network in a ControlLogix system. How good this link is is very important. If your network is slow or unstable, it will affect how well the controls work. On the other hand, if you have the right network, the system will be responsive, stable, and easy to manage. So, picking between networks like ControlNet and EtherNet/IP is a big choice that will affect both how well your system works now and how much it can grow in the future.

How ControlNet Operates in a ControlLogix Setup

ControlNet uses fixed cycles called Network Update Intervals (NUIs). Devices are given times each turn to send or receive data. This plan makes things more predictable. That way, modules like the 1756-OB32 output card or the 1756-IB32 input module can rely on steady timing in their data exchange. The network works like a bus or a straight line, and coaxial cable is often used to connect nodes in a row or with short taps.

Strengths and Weaknesses

Strengths Weaknesses
Consistent timing and low jitter Bandwidth capped at 5 Mbps; not enough for large data loads
Simple or no switches; fewer active devices Fixed topology, limited flexibility in wiring
Good for small, stable I/O islands Hard to scale or change later
Robust for outdoor or harsh environments (proven) Many new devices no longer support ControlNet directly

Also, modules like 1794-ACN15 that use ControlNet require the network to maintain strict scheduling. If many devices try to share the same cycle, performance may degrade.

How EtherNet/IP Works with ControlLogix

EtherNet/IP employs the Common Industrial Protocol (CIP), which is related to ControlNet and DeviceNet. It divides communication into two types: implicit messaging for quick I/O data and explicit messaging for configuration and diagnostics. A module like the 1794-AENT sends Flex I/O data over regular Ethernet lines; therefore, a coaxial cable is rarely required for remote I/O.

Advantages and Considerations

  • Higher bandwidth: EtherNet/IP runs at 100 Mbps or more, much faster than ControlNet’s 5 Mbps.
  • Flexible topology: You can use stars, rings, redundant paths, fiber, or mixed designs with switches.
  • Scalable system growth: Adding nodes is simpler; IP addressing supports many devices.
  • Better diagnostics: Managed switches allow port monitoring, error detection, VLANs, and QoS.
  • Redundancy and fault tolerance: Use protocols like Device Level Ring (DLR) or Parallel Redundancy Protocol (PRP) for network resilience.

Modern support: Many new I/O modules, drives, and safety devices are designed for EtherNet/IP.

Controllers that support EtherNet/IP can connect directly. That means parts of a ControlLogix system can bypass older bus networks and connect over IP.

ControlNet vs. EtherNet/IP: A Side-by-Side Feature Comparison

The following table highlights how ControlNet and EtherNet/IP differ in important dimensions relevant to ControlLogix systems.

Feature ControlNet EtherNet/IP
Maximum throughput 5 Mbps fixed limit Typically 100 Mbps or more
Timing control / jitter Very strong due to fixed cycles Good with QoS, time sync mechanisms
Network layout & cabling Coax or specific media, limited branches Ethernet wiring, fiber, stars, rings
Number of nodes / growth Limited by schedule and media Many nodes via IP addressing
Device support Mostly older, fewer modern modules Wide support for I/O, motion, safety
Diagnostic tools Basic tools and traffic analyzers Rich tools via managed switches, SNMP, etc.
Redundancy & failover Redundant media in some cases Redundancy is more flexible via PRP, ring, switch redundancy
Migration / expansion ease Harder to change once built Easier to expand and adapt
Security & future readiness Minimal security features Supports CIP Security, better IT/OT alignment

In systems that use modules like 1785-L80E or others tied to older bus networks, going with EtherNet/IP often gives more breathing room for growth and integration.

How to Pick the Right Network for Modules

In a ControlLogix system, certain modules guide the network decision more than others. Use these hints when designing or upgrading.

  • If many 1794-ACN15 modules are in play, a ControlNet backbone may reduce wiring changes.
  • If you already have legacy bus systems that use 1785-L80E or older remote racks, bridging or gateways will be required for EtherNet/IP.

When using a high number of I/O modules, such as the 1756-IB32 and 1756-OB32, EtherNet/IP can better handle volume and future growth demands.

For mixed or transitional states, it may make sense to keep some of the system on ControlNet while expanding additional regions on EtherNet/IP.

Choose a network that matches current modules while allowing for future changes.

A Simple Note for Network Design and Migration Steps

  1. Document control needs: cycle times, data volumes, and expected growth.
  2. Use tools (like Integrated Architecture Builder) to model the network and its load.
  3. If a ControlNet network exists, add bridges or gateway modules to connect with EtherNet/IP sections.
  4. Use managed switches; enable VLAN, QoS, and redundancy features.
  5. Test latency, jitter, and behavior under failure before full operation.
  6. Introduce changes gradually so critical processes remain stable during the switch.

These steps reduce risk and help ensure performance stays acceptable during transitions.

FAQs About ControlLogix Networking

Q1: What limits the bandwidth of ControlNet compared to EtherNet/IP?

A fixed bandwidth of 5 Mbps is what ControlNet can handle. A bus-based method means that only one device can send at a time during a cycle. Multiple devices can send data at the same time with EtherNet/IP because it uses network switches and parallel lines. This makes the flow of EtherNet/IP much faster.

Q2: With ControlLogix, is it possible for the system to have both EtherNet/IP and ControlNet at the same time?

Yes. A ControlLogix rack can hold multiple network modules. This lets some parts work on ControlNet and others on EtherNet/IP. Bridges or routers let them talk to each other. Traffic doesn’t get in the way of other networks when there is good planning.

Q3: Is it always faster for a system to switch to EtherNet/IP?

Not all the time. ControlNet might be enough if the system only needs a small amount of information and the cycles are short. EtherNet/IP has more space for systems that need to handle more data or that are planning to grow. To switch to EtherNet/IP, you need to carefully plan the network layout, switch settings, and delay.

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