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ABB PM891K02
ABB PM891K02
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Ships by Saturday, September 19
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Redundant Processor Unit

PM891K02

Spare Part Number

PN3BSE053242R1

Product Information:

The PM891 processor is a monolithic unit equipped with power supply, CPU-boards and unit termination. The unit contains microprocessor and RAM memory, a real-time clock, LED indicators, INIT push button and a Secure Digital interface.

Product image is representative; revision or series may vary. Contact us to request a specific version.
  • One-year warranty
  • Global shipping
  • Exact-model verification
    • PRODUCT OVERVIEW

      What is this product?

      The ABB PM891K02 (3BSE053242R1) is a redundant processor unit belonging to the AC 800M controller family, designed for controller configurations requiring redundant CPU operation. The ABB-specified PM891 platform features an MPC8270 processor (450 MHz), 256 MB of memory, and 208.985 MB of available RAM, and includes CPU redundancy, with a maximum processor switching time of 10 ms in redundant configuration. The PM891K02 is supplied as a complete redundant processor assembly, comprising two PM891K01 processor units, one TK850V007 CEX bus extension cable, one TK855 RCU data link cable, and one TK856 RCU control link cable.

      Source boundary

      Exact-model hardware values shown here are qualified from public technical cross-references and require order-stage confirmation.
    • APPLICATIONS

      Where it may be used

      Applications describe the product family and are not an automatic compatibility or functional-safety approval.

      Network Expansion

      Used in AC 800M installations requiring Ethernet communication and CEX-Bus expansion for additional communication modules.

      I/O Management

      Suitable for systems connecting optical S800 I/O clusters through the PM891 Modulebus interface.

      Process Control

      Used in AC 800M process-control configurations requiring a redundant processor architecture.

      CPU Redundancy

      Applied where ABB's PM891 platform is configured for redundant CPU operation with up to 10 ms processor switchover.
Technical specifications for

PM891K02

0 TECHNICAL PARAMETERS
  • Manufacturer:
    ABB
  • Product Category:
    DCS Systems
  • Spare Part Number:
    3BSE053242R1
  • Frequency:
    450 MHz
  • Memory:
    256 MB
  • Flash PROM for firmware storage:
    16 MB
  • Power supply:
    24 V DC (19.2-30 V DC)
  • Power dissipation:
    15.8 W (18 W max)
  • Supply current on CEX bus:
    Max 2.4 A
  • Modulebus scan rate:
    0 - 100 ms
  • Ethernet interface:
    10/100 Mbit/s
  • Temperature, Operating:
    0 to +55 °C (+32 to +131 °F)
  • Temperature, Storage:
    -40 to +70 °C (-40 to +158 °F)
  • Relative humidity:
    5 to 95 %, non-condensing
  • Rated Isolation Voltage:
    50 V
  • Stock Availability:
    18
WHAT HAPPENS NEXT?

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  • 01

    Find the product

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  • 02

    Provide the details

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  • 03

    Review the quotation

    Receive price, currency, condition, availability, warranty, lead time, shipping terms and quotation validity in writing.
  • 04

    Confirm the order

    Accept the quotation in writing and complete the required payment before shipment.
  • 05

    Pay by bank transfer

    Pay the full invoiced amount by bank wire in RMB/CNY, GBP, EUR or USD using the official invoice details.
  • 06

    Verify and dispatch

    The item receives a pre-shipment inspection and suitable protective packaging. Functional testing is performed only where appropriate equipment and procedures are available for the specific item. We confirm the applicable inspection scope and provide tracking after dispatch.
BUYER INFORMATION

Product condition level information

Commercial details are confirmed in writing before payment.
  • 01

    Factory Sealed

    Unused product with the original factory seal intact; packaging age or storage marks may still be present.

  • 02

    Original Pack

    Unused product in original manufacturer packaging that was not originally factory sealed.

  • 03

    Factory New

    New and current product sourced through the manufacturer or authorized supply channel when expressly confirmed in the quotation.

Alternative Names

PM891K02 3BSE053242R1 PM891K02 3BSE053242R1

Information

Overview Manuals Configuration Considerations Selection & Replacement Notes

Features:

  • Reliability and simple fault diagnosis procedures
  • 2IP20 Class protection without the requirement for enclosures
  • Built-in redundant Ethernet Communication ports
The PM891 processor is a monolithic unit equipped with power supply, CPU-boards and unit termination. The unit contains microprocessor and RAM memory, a real-time clock, LED indicators, INIT push button and a Secure Digital interface. The PM891 does not contain any internal battery The PM891 has two RJ45 Ethernet ports (CN1, CN2) for connection to the Control Network, and one RJ45 serial port (COM4). The COM4 port is isolated and used for a configuration tool. The PM891 supports CPU redundancy for higher availability (CPU, CEX-Bus, communication interfaces and S800 I/O).

The communication expansion bus (CEX-Bus) is mounted on the unit. The CEX-Bus is used for extending the on-board communication ports with communication interface units. It is possible to use redundant communication interfaces on the CEX-Bus. The CEX-Bus Interconnection unit BC810 is used to increase the availability on the CEX-Bus by dividing it into separate segments. The optical Modulebus of the unit can be used for connecting seven clusters of S800 I/O units (each comprising up to 12 units). Each PM891 is provided with a unique Ethernet address which provides hardware identity to the unit.

The ABB PM891K02 3BSE053242R1 Redundant Processor Unit is supported by Moore Automated for verified industrial replacement and spare-part requirements.
ABB PM891K02 3BSE053242R1 Redundant Processor Unit manual(Datasheets), Link Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.
PM891K02 is supplied as a redundant processor package containing 2 × PM891K01 Processor Units, 1 × TK850V007 CEX-bus Extension Cable, 1 × TK855 RCU Data Link Cable, and 1 × TK856 RCU Control Link Cable. ABB specifically notes that BC810K02 is not included in the PM891K02 kit; BC810K02 must be ordered separately when hot replacement of the PM891 Processor Unit is required. The PM891 also has two RJ45 Ethernet ports for the Control Network, one isolated RJ45 COM4 serial port for a configuration tool, and an onboard CEX-Bus for communication expansion.
When selecting PM891K02, verify the complete identification PM891K02 / 3BSE053242R1 rather than relying only on the PM891 family designation. It is particularly important to distinguish the redundant PM891K02 kit from the single PM891K01, whose article number is 3BSE053241R1. For replacement projects, the existing controller configuration, redundancy arrangement, CEX-Bus interfaces, S800 I/O architecture, and required accessories should be checked against the intended PM891K02 configuration. ABB's current official selector continues to list PM891K02 and provides current product data.

Technical notes

The ABB PM891K02 (3BSE053242R1) is a redundant processor unit for AC 800M controller platforms, designed for configurations requiring CPU redundancy and high availability. The official ABB package includes two PM891K01 processor units, one TK850V007 CEX bus extension cable, one TK855 RCU data link cable, and one TK856 RCU control link cable. The PM891 processor uses an MPC8270 processor clocked at 450 MHz and provides 256 MB of memory, of which 208.985 MB is available for application use. ABB states that the processor features CPU redundancy, a maximum processor switching time of 10 ms, supports two 10/100 Mbit/s Ethernet channels, and allows up to 12 communication modules to connect to the CEX bus.

PM891K02 Model Verification

Before ordering, please verify the complete product model PM891K02 and ABB product number 3BSE053242R1, as well as any applicable suffixes, MOD numbers, hardware versions, serial numbers, and nameplate information on the installed device. PM891K02 should be distinguished from the individual processor units PM891K01 / 3BSE053241R1, as ABB defines different product numbers and package configurations for them; if the exact model, version, or MOD information cannot be confirmed, please provide a clear photograph of the product nameplate for identification.

Purchase Verification Inputs

To enable Moore Automated to accurately match the required replacement or spare parts and prepare a quotation, please provide the required quantity, complete ABB model/product number, a clear photograph of the nameplate, the relevant controller or device, the destination country, and the required delivery date. These details are particularly important for the PM891K02, as the official package includes two PM891K01 processor units and TK850V007, TK855, and TK856 cables, while the BC810K02 for hot-swapping is specified separately.

Customs & shipping dimensions / weight

  • Packed shipping dimensions
    Confirmed after final packing
    Approx. 9.4 x 17.4 x 18.6 cm
  • Packed shipping weight
    Confirmed after final packing
    Approx. 1.59 kg
  • HS / customs code
    Indicative HS code 85371091
    Final destination-specific classification requires customs confirmation
  • Country of origin
    Sweden
    Confirmed from ABB product documentation
  • Ships from
    Xiamen, Fujian, China
    Dispatch location confirmed in the written quotation
  • Customs documents
    Confirmed for the destination
    Available document scope stated in the written quotation
PRODUCT & ORDER FAQS

Questions buyers ask about PM891K02

  • How can I confirm that the required controller is PM891K02 and not PM891K01?

    Please check both the ABB model number and product number: the correct redundant processor unit is PM891K02, product number 3BSE053242R1. ABB designates PM891K02 as a redundant configuration, while PM891K01 is a single-processor unit, product number 3BSE053241R1; if the label on the installed controller is unclear, please provide a clear photo of the nameplate for accurate verification.
  • Is PM891K02 suitable when the AC 800M system requires CPU redundancy?

    Yes. ABB identifies the redundant configuration of PM891K02 as
  • What components are actually included in the ABB PM891K02 kit?

    The official kit includes more than just two CPU modules: it also includes two PM891K01 processor units, one TK850V007 CEX bus extension cable, one TK855 RCU data link cable, and one TK856 RCU control link cable. ABB also notes that the BC810K02 is not included in the PM891K02 kit; if hot-swappable PM891 processor units are required, the BC810K02 must be ordered separately.
  • What factors should be considered when installing the PM891K02 in an existing AC 800M configuration?

    During installation, the PM891K02 should be compared to the complete redundant component package and the existing CEX bus, RCU, and I/O architecture, rather than being treated as a standalone CPU. Specifically, ABB considers the TK850V007, TK855, and TK856 cables as part of the PM891K02 component package, while the BC810K02 is a separate component requiring hot-swapping.
  • What are the main performance specifications of the PM891K02? (For application planning)

    The PM891K02 uses a 450 MHz MPC8270 processor, providing 256 MB of memory, of which 208.985 MB of RAM is available for application use. Its specified performance for performing 1000 Boolean operations is 0.043 milliseconds. ABB also specifies application cycle times as low as 1 millisecond, a maximum of 32 applications per controller, and a maximum of 32 tasks per controller—parameters crucial for evaluating existing AC 800M applications.
  • Does the PM891K02 support the communication and I/O requirements of larger-scale AC 800M systems?

    The PM891K02 provides two Ethernet channels with 10/100 Mbit/s Ethernet interfaces and supports up to 12 communication modules on the CEX bus. ABB specifies support for up to 7 fiber I/O clusters and up to 84 I/O modules, while the control network uses MMS and IAC protocols.
  • Can Moore Automated query current inventory and provide suitable PM891K02 replacements?

    Yes. To inquire about stock or alternative products, please provide the required quantity and complete PM891K02 / 3BSE053242R1 identification information; this is particularly important because ABB lists PM891K01 and PM891K02 separately, with different part numbers and configurations. Moore Automation can match available replacement modules and spare parts before providing a quote based on the identification and application information you provide.
  • What are the warranty and shipping support details for PM891K02?

    Moore Automation provides a one-year warranty on the supplied products and takes appropriate packaging and handling measures to ensure the safe transport of industrial automation equipment. Before shipment, please verify that the product model and part number (PM891K02 / 3BSE053242R1) match the order. Customers also need to provide the destination country and required delivery date so that we can confirm the correct shipping arrangements.
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  • Product Lifecycle Stage

    Active / Available from OEM

    Moore Automated provides high-quality ABB replacement modules and spare parts to support customers in maintaining existing AC 800M control systems and procuring suitable PM891K02 configurations. Our replacement and spare parts supply solutions help customers quickly obtain the right hardware and reduce downtime during maintenance, repair, or equipment replacement.
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Moore Disclaimer: Moore Automated's sales automation equipment and related solutions are intended for industrial automation and business operational efficiency improvement purposes only. Product information, technical parameters, and application cases are for reference only and do not constitute an absolute guarantee of performance for any specific industry, scenario, or final application. Actual equipment performance may vary depending on factors such as the usage environment, system integration method, and maintenance conditions. Users should confirm compatibility and safety based on professional technical assessments. Moore Automated assumes no liability for any direct or indirect losses caused by improper use, modification, or failure to operate according to specifications, to the extent permitted by law.

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