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ABB PM864AK02 3BSE018164R1
ABB PM864AK02 3BSE018164R1
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Redundant processor kit

PM864AK02 3BSE018164R1

Product Information:

PM864AK02 3BSE018164R1 is a two-processor redundancy kit based on PM864A CPUs. Each unit has a 96 MHz processor and 32 MB RAM. The documented package connects the processor pair through CEX-bus expansion and an RCU-Link cable.

Product image is representative; revision or series may vary. Contact us to request a specific version.
  • One-year warranty
  • Global shipping
  • Exact-model verification
    • PRODUCT OVERVIEW

      What is this product?

      PM864AK02 3BSE018164R1 is the redundant processor kit built around two PM864A CPUs in ABB's AC 800M family. The manufacturer catalog specifies two PM864AK01 processor units plus a TK850 CEX-bus expansion cable and a TK851 RCU-Link cable. Each CPU uses a 96 MHz MPC862 processor with 32 MB RAM and 23.522 MB available for application programs and data. Redundant operation provides a documented maximum switchover time of 10 ms while retaining the per-controller processing and memory limits. The modular architecture connects Control Network Ethernet, CEX-bus communication modules and the optical ModuleBus I/O arrangement appropriate to a redundant pair. The controller is not a High Integrity safety CPU. PM864A is identified as Classic in the cited ABB outline; that historical phase designation does not by itself establish current discontinuation or a drop-in successor. Exact replacement selection therefore includes both CPU identities, controller software and the installed interconnection and I/O design.

      Source boundary

      ABB AC 800M outline 3BSE063691 en P, pages 3-4, and System 800xA 5.1 catalog 3BSE062937 en E. CPU ratings are per unit, not totals for the K02 kit.
    • APPLICATIONS

      Where it may be used

      Applications for verified PM864A controller arrangements; retain the documented redundancy, network and I/O configuration.

      96 MHz controller duties

      Supports established PM864A applications within the documented processing envelope.

      Redundant cabinet renewal

      Restores an identified PM864A pair with the complete 3BSE018164R1 package.

      CEX communication expansion

      Accommodates configured interfaces within the twelve-module CEX-bus limit.

      Networked process coordination

      Uses MMS and IAC for the documented inter-controller communication functions.
Technical specifications for

PM864AK02 3BSE018164R1

0 TECHNICAL PARAMETERS
  • Manufacturer:
    ABB
  • Product Category:
    DCS Systems
  • Order number:
    3BSE018164R1
  • Kit configuration:
    Two PM864A processor units
  • Processor type per CPU:
    MPC862
  • Clock frequency per CPU:
    96 MHz
  • RAM per CPU:
    32 MB
  • Application RAM per CPU:
    23.522 MB
  • CPU redundancy:
    Supported; K02 is the redundant kit
  • High Integrity controller:
    No
  • Maximum redundancy switchover:
    10 ms
  • 1000 Boolean operations:
    0.15 ms
  • Application/data flash storage:
    Supported
  • Firmware flash per CPU:
    2 MB
  • Applications per controller:
    32
  • Programs per application:
    64
  • Tasks per controller:
    32
  • Different cycle times:
    32
  • Minimum application cycle:
    Down to 1 ms
  • CPU supply voltage:
    24 VDC; allowable 19.2-30 VDC
  • CPU current, typical / maximum:
    287 / 487 mA at 24 VDC
  • Dissipation per CPU:
    6.9 W typical
  • Redundant power-supply status inputs:
    Supported
  • Backup battery voltage:
    3.6 V lithium
  • Clock synchronization:
    1 ms between AC 800M controllers using CNCP
  • Communication modules on CEX-bus:
    Up to 12
  • CEX-bus supply current:
    Maximum 2.4 A
  • ModuleBus clusters with redundant CPUs:
    0 electrical + 7 optical
  • ModuleBus I/O modules with redundant CPUs:
    Up to 84
  • ModuleBus scan interval:
    0-100 ms; depends on I/O configuration
  • Ethernet ports per baseplate:
    2 RJ45
  • Ethernet port speed:
    10 Mbit/s; IEEE 802.3
  • Recommended network backbone:
    100 Mbit/s switched Ethernet
  • Control Network protocols:
    MMS and IAC
  • COM3 serial interface:
    75-19200 baud, RTS/CTS; nonredundant configuration only
  • COM4 serial interface:
    9600 baud, isolated; nonredundant configuration only
  • Operating temperature:
    +5 to +55 °C
  • Storage temperature:
    -40 to +70 °C
  • Relative humidity:
    5-95%, noncondensing
  • Protection rating:
    IP20
  • Maximum altitude:
    2000 m
  • Pollution degree:
    2
  • Corrosion protection:
    G3 according to ISA 71.04
  • Stock:
    17
WHAT HAPPENS NEXT?

From enquiry to delivery

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  • 01

    Find the product

    Search the part number or send an inquiry for obsolete, discontinued or hard-to-find parts.
  • 02

    Provide the details

    Share the exact part number, quantity, condition, revision, destination and any required certificates or photos.
  • 03

    Review the quotation

    Receive price, currency, condition, availability, warranty, lead time, shipping terms and quotation validity in writing.
  • 04

    Confirm the order

    Accept the quotation in writing and complete the required payment before shipment.
  • 05

    Pay by bank transfer

    Pay the full invoiced amount by bank wire in RMB/CNY, GBP, EUR or USD using the official invoice details.
  • 06

    Verify and dispatch

    The part is inspected, tested and securely packed before dispatch, with tracking provided after release.
BUYER INFORMATION

Product condition level information

Commercial details are confirmed in writing before payment.
  • 01

    Factory Sealed

    Unused product with the original factory seal intact; packaging age or storage marks may still be present.

  • 02

    Original Pack

    Unused product in original manufacturer packaging that was not originally factory sealed.

  • 03

    Factory New

    New and current product sourced through the manufacturer or authorized supply channel when expressly confirmed in the quotation.

Alternative Names

PM864AK02 3BSE018164R1 3BSE018164R1 PM864AK02

Information

Overview Manuals Kit Identity Memory Use Bus Layout

Features:

  • ABB lists the K02 package as two PM864AK01 units with TK850 and TK851 cables, so the complete redundant-kit identity must be distinguished from the single-processor 3BSE018161R1 package.
  • The 96 MHz MPC862 and 32 MB RAM are per-CPU specifications; 23.522 MB is available for applications and the documented 0.15 ms benchmark covers 1000 Boolean operations.
  • Redundancy supports the stated maximum 10 ms switchover and optical ModuleBus arrangement, while CEX-bus and Control Network connections must remain matched to the installed control-system configuration.
PM864AK02 3BSE018164R1 is the redundant processor kit built around two PM864A CPUs in ABB's AC 800M family. The manufacturer catalog specifies two PM864AK01 processor units plus a TK850 CEX-bus expansion cable and a TK851 RCU-Link cable. Each CPU uses a 96 MHz MPC862 processor with 32 MB RAM and 23.522 MB available for application programs and data. Redundant operation provides a documented maximum switchover time of 10 ms while retaining the per-controller processing and memory limits. The modular architecture connects Control Network Ethernet, CEX-bus communication modules and the optical ModuleBus I/O arrangement appropriate to a redundant pair. The controller is not a High Integrity safety CPU. PM864A is identified as Classic in the cited ABB outline; that historical phase designation does not by itself establish current discontinuation or a drop-in successor. Exact replacement selection therefore includes both CPU identities, controller software and the installed interconnection and I/O design.

ABB AC 800M outline 3BSE063691 en P, pages 3-4, and System 800xA 5.1 catalog 3BSE062937 en E. CPU ratings are per unit, not totals for the K02 kit.

The ABB PM864AK02 3BSE018164R1 is supported by Moore Automated for exact-item replacement and spare-part enquiries.
ABB PM864AK02 3BSE018164R1 Redundant processor kit manual(Datasheets), Link Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.

3BSE018164R1 identifies PM864AK02, whereas 3BSE018161R1 identifies the PM864AK01 single-unit package. Check both PM864A labels and the documented TK850/TK851 interconnection scope when verifying a redundant-kit offer.

Each 96 MHz PM864A CPU has 32 MB RAM and 23.522 MB application space. A redundant pair runs within the per-controller resource limits; it is not a 64 MB shared-memory controller. Compare task load and communication demand with the installed application.

Use the redundant optical ModuleBus configuration and its 84-module limit. The CEX-bus supports up to 12 communication modules. Check interface compatibility and power budgets, and retain the documented Control Network and interconnection arrangement.

Technical notes

The PM864AK02 order number 3BSE018164R1 refers to the redundant package, not a single PM864A module. Its two processors each provide 32 MB RAM with 23.522 MB available for applications; those capacities are not summed for a redundant application. The published 287/487 mA typical/maximum current and 6.9 W typical dissipation also apply per CPU. Redundant ModuleBus operation supports seven optical clusters, no electrical cluster and a maximum of 84 I/O modules. Two 10 Mbit/s Ethernet interfaces should not be confused with the recommended 100 Mbit/s network backbone. The COM3 and COM4 specifications are restricted to nonredundant configurations. ABB's cited 2020 outline labels PM864A Classic; current service phase, firmware compatibility and any migration path require confirmation against the installed system.

PM864AK02 Package Check

Identify the requested PM864AK02 3BSE018164R1 kit and photograph both PM864A nameplates, their hardware/firmware markings and the baseplate identifiers. Check TK850 and TK851 cable labels and document the installed connection arrangement. Distinguish this two-unit package from PM864AK01 3BSE018161R1 when comparing the supplier's item list.

PM864A Matching Details

Send the number of required PM864AK02 kits, the complete 3BSE018164R1 reference and readable photographs of both processor labels. Include the associated controller-software identification, CEX-bus communication-module references and existing redundancy-cable details. State the requested accessory scope, receiving country and target delivery date.

Customs & shipping dimensions / weight

  • Packed shipping dimensions
    Confirmed after final packing
    Per CPU with base (W x H x D):
    11.9 x 18.6 x 13.5 cm
  • Packed shipping weight
    Confirmed after final packing
    Per CPU with base: 1.1 kg.
    Complete kit weight: to be confirmed.
  • HS / customs code
    To be confirmed for the destination
    Classification is checked against the exact supplied item and destination customs requirements.
  • Country of origin
    To be verified from the supplied unit
    Origin will be checked against available manufacturer documentation and the actual unit marking.
  • Ships from
    Xiamen, Fujian, China
    Dispatch details are confirmed in the written quotation.
  • Customs documents
    Confirmed for the destination
    Available documents are agreed for the exact supplied item and receiving country.
PRODUCT & ORDER FAQS

Questions buyers ask about PM864AK02 3BSE018164R1

  • Which reference specifies the complete PM864A redundant package?

    PM864AK02 3BSE018164R1 is the redundant package. The official catalog lists two PM864AK01 processor units plus a TK850 CEX-bus expansion cable and a TK851 RCU-Link cable.
  • Will the pair fit any PM864 installation?

    Compatibility depends on the complete controller and software configuration, not only the PM864 family name. Verify the A-generation CPU labels, existing communication modules, firmware and the redundancy arrangement before selecting the kit.
  • Where does the 96 MHz kit fit within AC 800M control?

    It supports established PM864A control applications requiring a redundant pair. Each CPU has 32 MB RAM and 23.522 MB application space, with configured CEX-bus communication and optical ModuleBus I/O.
  • What must be checked when reconnecting the replacement pair?

    Follow ABB installation instructions for the baseplates, power supply and TK850/TK851 interconnections. Restore the verified network and optical ModuleBus layout; the redundant configuration has no electrical ModuleBus cluster.
  • Does Classic mean the kit is confirmed discontinued?

    Not by itself. ABB labels PM864A Classic in the cited 2020 outline. That historical phase is reported transparently; current OEM supply phase and any proposed migration must be confirmed with ABB.
  • How do I verify that two PM864A processors are available?

    Ask Moore Automated to check the requested quantity of PM864AK02 packages and share the identities of both CPUs. Confirm the baseplate and cable inventory in the written quotation rather than assuming all K02 accessories are included in a CPU-only offer.
  • Who supports the one-year warranty on this kit?

    Moore Automated provides a one-year independent-supplier warranty for the quoted PM864AK02 supply. Keep the 3BSE018164R1 order reference and both serial identifications; warranty scope and return handling are agreed in the quotation.
  • When can the redundant processor package leave Xiamen?

    The listed handling period is 3 days after the order and available PM864AK02 package are confirmed. Shipment leaves Xiamen, Fujian, China; destination, carrier, included batteries and final packed measurements are checked before dispatch.
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  • Documentation available

    Product photos, packaging photos, certificates and datasheets can be provided when available.
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    Condition, warranty, lead time, included items and shipping terms are stated clearly in writing.
  • 20+ years of experience

    Over 20 years of experience in industrial automation and hard-to-source legacy parts.
  • Product Lifecycle Stage

    Classic (ABB 2020 outline) / Confirm current lifecycle phase

    Moore Automated supplies high-quality ABB replacement components and spare parts matched to PM864AK02 3BSE018164R1. Our exact-item checks support planned repairs and help reduce equipment downtime.
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Moore Disclaimer: Moore Automated's sales automation equipment and related solutions are intended for industrial automation and business operational efficiency improvement purposes only. Product information, technical parameters, and application cases are for reference only and do not constitute an absolute guarantee of performance for any specific industry, scenario, or final application. Actual equipment performance may vary depending on factors such as the usage environment, system integration method, and maintenance conditions. Users should confirm compatibility and safety based on professional technical assessments. Moore Automated assumes no liability for any direct or indirect losses caused by improper use, modification, or failure to operate according to specifications, to the extent permitted by law.

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