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ABB PM861AK02 3BSE018160R1
ABB PM861AK02 3BSE018160R1
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Redundant processor kit

PM861AK02 3BSE018160R1

Product Information:

PM861AK02 3BSE018160R1 is an ABB redundant processor kit used with the documented Advant AC800M platform. Selection must match the complete product identity, hardware execution, connected assemblies and approved system configuration.

Before replacing PM861AK02 3BSE018160R1, compare the supplied nameplate, revision, connectors or terminals and installed position with the original equipment record. After installation, review diagnostics and complete the approved functional checks before service.

Product image is representative; revision or series may vary. Contact us to request a specific version.
  • One-year warranty
  • Global shipping
  • Exact-model verification
    • PRODUCT OVERVIEW

      What is this product?

      PM861AK02 3BSE018160R1 is ABB's redundant processor-unit package based on the PM861A CPU. The official System 800xA catalog defines it as two PM861AK01 processor units together with a TK850 CEX-bus expansion cable and a TK851 RCU-Link cable. Each underlying processor operates at 48 MHz, contains 16 MB RAM and provides 7.155 MB for application use. The AC 800M outline documents CPU redundancy, a maximum 10 ms switchover and configurable application execution down to 1 ms. The two Ethernet connections on the baseplate serve the Control Network, while CEX-bus interfaces and optical ModuleBus clusters connect the required communication and I/O equipment. Capacities remain subject to the redundant-system limits: two processors do not double the usable application memory. ABB marks PM861A as Classic in the cited 2020 outline. For an existing installation, retain the verified CPU generation, software compatibility and full accessory configuration when specifying a replacement package.

      Source boundary

      ABB AC 800M outline 3BSE063691 en P, pages 3-4, and System 800xA 5.1 catalog 3BSE062937 en E. CPU ratings are per unit, not totals for the K02 kit.
    • APPLICATIONS

      Where it may be used

      Typical industries for the documented redundant processor kit, subject to exact system and configuration verification.

      Oil & Gas

      Supports compatible control and monitoring systems across upstream, midstream and downstream facilities.

      Chemical Processing

      Used in qualified process-control systems where exact hardware and system compatibility are confirmed.

      Power Generation

      Supports documented control, protection or auxiliary systems in power-generation facilities.

      Water & Wastewater

      Applied in treatment, pumping and utility-control installations after configuration verification.
Technical specifications for

PM861AK02 3BSE018160R1

0 TECHNICAL PARAMETERS
  • Manufacturer:
    ABB
  • Product Category:
    Process Control
  • Order number:
    3BSE018160R1
  • Kit configuration:
    Two PM861A processor units
  • Processor type per CPU:
    MPC860
  • Clock frequency per CPU:
    48 MHz
  • RAM per CPU:
    16 MB
  • Application RAM per CPU:
    7.155 MB
  • CPU redundancy:
    Supported; K02 is the redundant kit
  • High Integrity controller:
    No
  • Maximum redundancy switchover:
    10 ms
  • 1000 Boolean operations:
    0.23 ms
  • Application/data flash storage:
    Supported
  • Firmware flash per CPU:
    2 MB
  • Applications per controller:
    32
  • Programs per application:
    64
  • Tasks per controller:
    32
  • Different cycle times:
    32
  • Minimum application cycle:
    Down to 1 ms
  • CPU supply voltage:
    24 VDC; allowable 19.2-30 VDC
  • CPU current, typical / maximum:
    250 / 430 mA at 24 VDC
  • Dissipation per CPU:
    6.0 W typical
  • Redundant power-supply status inputs:
    Supported
  • Backup battery voltage:
    3.6 V lithium
  • Clock synchronization:
    1 ms between AC 800M controllers using CNCP
  • Communication modules on CEX-bus:
    Up to 12
  • CEX-bus supply current:
    Maximum 2.4 A
  • ModuleBus clusters with redundant CPUs:
    0 electrical + 7 optical
  • ModuleBus I/O modules with redundant CPUs:
    Up to 84
  • ModuleBus scan interval:
    0-100 ms; depends on I/O configuration
  • Ethernet ports per baseplate:
    2 RJ45
  • Ethernet port speed:
    10 Mbit/s; IEEE 802.3
  • Recommended network backbone:
    100 Mbit/s switched Ethernet
  • Control Network protocols:
    MMS and IAC
  • COM3 serial interface:
    75-19200 baud, RTS/CTS; nonredundant configuration only
  • COM4 serial interface:
    9600 baud, isolated; nonredundant configuration only
  • Operating temperature:
    +5 to +55 °C
  • Storage temperature:
    -40 to +70 °C
  • Relative humidity:
    5-95%, noncondensing
  • Protection rating:
    IP20
  • Maximum altitude:
    2000 m
  • Pollution degree:
    2
  • Corrosion protection:
    G3 according to ISA 71.04
  • Series:
    Advant AC800M
  • Stock Availability:
    9
WHAT HAPPENS NEXT?

From enquiry to delivery

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  • 01

    Find the product

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  • 02

    Provide the details

    Share the exact part number, quantity, condition, revision, destination and any required certificates or photos.
  • 03

    Review the quotation

    Receive price, currency, condition, availability, warranty, lead time, shipping terms and quotation validity in writing.
  • 04

    Confirm the order

    Accept the quotation in writing and complete the required payment before shipment.
  • 05

    Pay by bank transfer

    Pay the full invoiced amount by bank wire in RMB/CNY, GBP, EUR or USD using the official invoice details.
  • 06

    Verify and dispatch

    The item receives a pre-shipment inspection and suitable protective packaging. Functional testing is performed only where appropriate equipment and procedures are available for the specific item. We confirm the applicable inspection scope and provide tracking after dispatch.
BUYER INFORMATION

Product condition level information

Commercial details are confirmed in writing before payment.
  • 01

    Factory Sealed

    Unused product with the original factory seal intact; packaging age or storage marks may still be present.

  • 02

    Original Pack

    Unused product in original manufacturer packaging that was not originally factory sealed.

  • 03

    Factory New

    New and current product sourced through the manufacturer or authorized supply channel when expressly confirmed in the quotation.

Alternative Names

PM861AK02 3BSE018160R1 3BSE018160R1 PM861AK02 PM861AK023BSE018160R1

Information

Overview Manuals Pair Scope CPU Limits I/O Layout

Features:

  • The 3BSE018160R1 order number denotes two PM861AK01 processor units with TK850 CEX-bus expansion and TK851 RCU-Link cables, rather than a single bare PM861A CPU.
  • Each MPC860 processor operates at 48 MHz with 16 MB RAM and 7.155 MB application space; the official maximum redundancy switchover is 10 ms, separate from application-cycle timing.
  • A redundant PM861A arrangement supports optical ModuleBus I/O and the specified CEX-bus interfaces; the electrical ModuleBus cluster and serial-port restrictions must be checked before restoring an existing configuration.
PM861AK02 3BSE018160R1 is ABB's redundant processor-unit package based on the PM861A CPU. The official System 800xA catalog defines it as two PM861AK01 processor units together with a TK850 CEX-bus expansion cable and a TK851 RCU-Link cable. Each underlying processor operates at 48 MHz, contains 16 MB RAM and provides 7.155 MB for application use. The AC 800M outline documents CPU redundancy, a maximum 10 ms switchover and configurable application execution down to 1 ms. The two Ethernet connections on the baseplate serve the Control Network, while CEX-bus interfaces and optical ModuleBus clusters connect the required communication and I/O equipment. Capacities remain subject to the redundant-system limits: two processors do not double the usable application memory. ABB marks PM861A as Classic in the cited 2020 outline. For an existing installation, retain the verified CPU generation, software compatibility and full accessory configuration when specifying a replacement package.

Before replacing PM861AK02 3BSE018160R1, record the installed position, hardware revision, mounting or connector arrangement, paired assemblies and every applicable ABB service record. Compare the supplied unit with the original item and approved configuration, isolate all relevant energy sources, and follow the documented installation procedure. After installation, inspect every affected mechanical, electrical and communication interface and complete controlled functional checks before returning the equipment to service.

The PM861AK02 3BSE018160R1 ABB Redundant processor kit is listed as Active / Available from OEM. Current revision, availability and supplied scope are confirmed in the written quotation.

ABB PM861AK02 3BSE018160R1 documentation and reference links.

Important Notice: Every linked document must identify the listed model or its documented family. Confirm the complete order code, hardware revision and installed-system requirements before replacement.

The historical ABB System 800xA catalog describes 3BSE018160R1 as two PM861AK01 processor units plus TK850 and TK851 interconnection cables. Check the actual package inventory and both CPU identities before treating an offer as a complete PM861AK02 kit.

Each PM861A provides 16 MB RAM, 7.155 MB application space and a 48 MHz MPC860 processor. Redundancy does not pool these resources. Keep application load, task scheduling and communication requirements within the documented per-controller limits.

The redundant PM861A architecture uses optical ModuleBus clusters, with up to 84 I/O modules. The published serial-port data apply to nonredundant operation; preserve the verified network and communication-module arrangement during replacement.

Technical notes

PM861AK02 is the redundant package identified by 3BSE018160R1; the associated PM861AK01 single-processor package uses 3BSE018157R1. The documented 48 MHz clock, 16 MB RAM, 7.155 MB application space, 250/430 mA typical/maximum current and 6.0 W typical dissipation apply per CPU. The source lists a maximum 10 ms redundancy switchover and application cycles down to 1 ms, which describe different functions. In redundant operation, the ModuleBus uses up to seven optical clusters and no electrical cluster; the listed capacity is 84 I/O modules. COM3 and COM4 data are explicitly for nonredundant configurations. The cited outline marks the PM861A generation as Classic, so verify present software support and service options with ABB instead of assuming that a newer processor is a drop-in replacement.

Processor-Pair Identity and Memory Baseline

Engineering check: Treat PM861AK02 3BSE018160R1 as a matched redundant kit. Confirm both CPUs use the same MPC860 processor, 48 MHz clock, not stated memory, firmware revision and project checksum before pairing them on the controller base.

Synchronization and Switchover Test

Acceptance test: Allow the primary and backup CPUs to synchronize fully, then perform an authorized switchover. Verify task continuity, retained values, CEX-bus communication, event timestamps and the absence of unresolved redundancy diagnostics.

Customs & shipping dimensions / weight

  • Packed shipping dimensions
    Confirmed after final packing
    Manufacturer product dimensions: 119 × 186 × 135 mm (W × H × D).
  • Packed shipping weight
    Confirmed after final packing
    Manufacturer product net weight: 2.9 kg.
  • HS / customs code
    85371091
    Verify the applicable classification for the destination before shipment.
  • Country of origin
    Not officially confirmed
    Verify from the supplied unit nameplate or certificate of origin.
  • Ships from
    Xiamen, Fujian, China
    Dispatch location is confirmed in the written quotation.
  • Customs documents
    Confirmed for the destination
    Available document scope is stated in the written quotation.
PRODUCT & ORDER FAQS

Questions buyers ask about PM861AK02 3BSE018160R1

  • How is PM861AK02 different from PM861AK01?

    PM861AK02 3BSE018160R1 is the redundant package. ABB lists two PM861AK01 processor units plus a TK850 CEX-bus expansion cable and a TK851 RCU-Link cable; PM861AK01 is the single-processor package.
  • Is a newer AC 800M CPU automatically interchangeable?

    No. Check the controller generation, installed software, communication modules and redundant-system configuration. A different CPU may have a different memory size, execution performance or support requirements and needs an engineering compatibility review.
  • What control duty is this Classic processor kit intended to support?

    It supports verified PM861A-based AC 800M applications requiring a redundant processor pair. Each CPU has a 48 MHz clock and 7.155 MB application RAM, so application load and existing I/O configuration must fit those limits.
  • Can the redundant installation use the electrical ModuleBus cluster?

    The official redundant PM861A arrangement lists zero electrical and seven optical clusters. Use the documented optical-I/O architecture and follow ABB installation instructions when reconnecting the paired CPUs and their cables.
  • Do 1 ms cycle time and 10 ms switchover describe the same thing?

    No. Down to 1 ms is the documented application-cycle capability. Maximum 10 ms is the redundancy-switchover specification; neither value alone establishes the total response time of a configured application.
  • Can Moore source both matching PM861A units together?

    Request a quotation for the complete 3BSE018160R1 package and specify the required quantity. Moore Automated confirms the available units and their nameplate identities, then states which baseplates, TK850/TK851 cables and other package items are supplied.
  • Is the Classic kit covered for one year?

    The quoted PM861AK02 is supplied with Moore Automated's one-year independent-supplier warranty. Keep the package reference and the serial identification of each CPU for support; the quotation defines the scope and return process.
  • What should be confirmed before the kit is shipped?

    Confirm the exact PM861AK02 supply scope, destination and carrier with Moore Automated. Dispatch is from Xiamen, Fujian, China, with 3-day handling after the available order is confirmed; packing and battery-transport arrangements are checked for the supplied set.
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    Over 20 years of experience in industrial automation and hard-to-source legacy parts.
  • Product Lifecycle Stage

    Active / Available from OEM

    Moore Automated supplies ABB PM861AK02 3BSE018160R1 Redundant processor kit hardware subject to exact-model and revision verification. Every supplied unit is inspected before shipment, and the included accessories, condition and receiving-system requirements are confirmed in the written quotation.
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Moore Disclaimer: Moore Automated's sales automation equipment and related solutions are intended for industrial automation and business operational efficiency improvement purposes only. Product information, technical parameters, and application cases are for reference only and do not constitute an absolute guarantee of performance for any specific industry, scenario, or final application. Actual equipment performance may vary depending on factors such as the usage environment, system integration method, and maintenance conditions. Users should confirm compatibility and safety based on professional technical assessments. Moore Automated assumes no liability for any direct or indirect losses caused by improper use, modification, or failure to operate according to specifications, to the extent permitted by law.

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