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ABB PM861AK02 3BSE018160R1
ABB PM861AK02 3BSE018160R1
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Redundant processor kit

PM861AK02 3BSE018160R1

Product Information:

PM861AK02 3BSE018160R1 combines two PM861A processor units for redundant control. Each CPU operates at 48 MHz and provides 16 MB RAM. The kit includes the documented CEX-bus expansion and RCU-Link cables for a matched AC 800M installation.

Product image is representative; revision or series may vary. Contact us to request a specific version.
  • One-year warranty
  • Global shipping
  • Exact-model verification
    • PRODUCT OVERVIEW

      What is this product?

      PM861AK02 3BSE018160R1 is ABB's redundant processor-unit package based on the PM861A CPU. The official System 800xA catalog defines it as two PM861AK01 processor units together with a TK850 CEX-bus expansion cable and a TK851 RCU-Link cable. Each underlying processor operates at 48 MHz, contains 16 MB RAM and provides 7.155 MB for application use. The AC 800M outline documents CPU redundancy, a maximum 10 ms switchover and configurable application execution down to 1 ms. The two Ethernet connections on the baseplate serve the Control Network, while CEX-bus interfaces and optical ModuleBus clusters connect the required communication and I/O equipment. Capacities remain subject to the redundant-system limits: two processors do not double the usable application memory. ABB marks PM861A as Classic in the cited 2020 outline. For an existing installation, retain the verified CPU generation, software compatibility and full accessory configuration when specifying a replacement package.

      Source boundary

      ABB AC 800M outline 3BSE063691 en P, pages 3-4, and System 800xA 5.1 catalog 3BSE062937 en E. CPU ratings are per unit, not totals for the K02 kit.
    • APPLICATIONS

      Where it may be used

      Typical duties within existing PM861A-based AC 800M configurations, subject to the installed software and I/O design.

      48 MHz legacy automation

      Maintains documented PM861A control applications within the original CPU limits.

      Paired controller restoration

      Replaces a verified two-PM861A arrangement with the matching K02 kit.

      Optical process-I/O links

      Supports existing optical ModuleBus stations in the redundant system design.

      MMS control integration

      Connects configured controller applications through the documented Control Network.
Technical specifications for

PM861AK02 3BSE018160R1

0 TECHNICAL PARAMETERS
  • Manufacturer:
    ABB
  • Product Category:
    DCS Systems
  • Order number:
    3BSE018160R1
  • Kit configuration:
    Two PM861A processor units
  • Processor type per CPU:
    MPC860
  • Clock frequency per CPU:
    48 MHz
  • RAM per CPU:
    16 MB
  • Application RAM per CPU:
    7.155 MB
  • CPU redundancy:
    Supported; K02 is the redundant kit
  • High Integrity controller:
    No
  • Maximum redundancy switchover:
    10 ms
  • 1000 Boolean operations:
    0.23 ms
  • Application/data flash storage:
    Supported
  • Firmware flash per CPU:
    2 MB
  • Applications per controller:
    32
  • Programs per application:
    64
  • Tasks per controller:
    32
  • Different cycle times:
    32
  • Minimum application cycle:
    Down to 1 ms
  • CPU supply voltage:
    24 VDC; allowable 19.2-30 VDC
  • CPU current, typical / maximum:
    250 / 430 mA at 24 VDC
  • Dissipation per CPU:
    6.0 W typical
  • Redundant power-supply status inputs:
    Supported
  • Backup battery voltage:
    3.6 V lithium
  • Clock synchronization:
    1 ms between AC 800M controllers using CNCP
  • Communication modules on CEX-bus:
    Up to 12
  • CEX-bus supply current:
    Maximum 2.4 A
  • ModuleBus clusters with redundant CPUs:
    0 electrical + 7 optical
  • ModuleBus I/O modules with redundant CPUs:
    Up to 84
  • ModuleBus scan interval:
    0-100 ms; depends on I/O configuration
  • Ethernet ports per baseplate:
    2 RJ45
  • Ethernet port speed:
    10 Mbit/s; IEEE 802.3
  • Recommended network backbone:
    100 Mbit/s switched Ethernet
  • Control Network protocols:
    MMS and IAC
  • COM3 serial interface:
    75-19200 baud, RTS/CTS; nonredundant configuration only
  • COM4 serial interface:
    9600 baud, isolated; nonredundant configuration only
  • Operating temperature:
    +5 to +55 °C
  • Storage temperature:
    -40 to +70 °C
  • Relative humidity:
    5-95%, noncondensing
  • Protection rating:
    IP20
  • Maximum altitude:
    2000 m
  • Pollution degree:
    2
  • Corrosion protection:
    G3 according to ISA 71.04
  • Stock:
    9
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  • 01

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  • 02

    Provide the details

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  • 03

    Review the quotation

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  • 04

    Confirm the order

    Accept the quotation in writing and complete the required payment before shipment.
  • 05

    Pay by bank transfer

    Pay the full invoiced amount by bank wire in RMB/CNY, GBP, EUR or USD using the official invoice details.
  • 06

    Verify and dispatch

    The part is inspected, tested and securely packed before dispatch, with tracking provided after release.
BUYER INFORMATION

Product condition level information

Commercial details are confirmed in writing before payment.
  • 01

    Factory Sealed

    Unused product with the original factory seal intact; packaging age or storage marks may still be present.

  • 02

    Original Pack

    Unused product in original manufacturer packaging that was not originally factory sealed.

  • 03

    Factory New

    New and current product sourced through the manufacturer or authorized supply channel when expressly confirmed in the quotation.

Alternative Names

PM861AK02 3BSE018160R1 3BSE018160R1 PM861AK02

Information

Overview Manuals Pair Scope CPU Limits I/O Layout

Features:

  • The 3BSE018160R1 order number denotes two PM861AK01 processor units with TK850 CEX-bus expansion and TK851 RCU-Link cables, rather than a single bare PM861A CPU.
  • Each MPC860 processor operates at 48 MHz with 16 MB RAM and 7.155 MB application space; the official maximum redundancy switchover is 10 ms, separate from application-cycle timing.
  • A redundant PM861A arrangement supports optical ModuleBus I/O and the specified CEX-bus interfaces; the electrical ModuleBus cluster and serial-port restrictions must be checked before restoring an existing configuration.
PM861AK02 3BSE018160R1 is ABB's redundant processor-unit package based on the PM861A CPU. The official System 800xA catalog defines it as two PM861AK01 processor units together with a TK850 CEX-bus expansion cable and a TK851 RCU-Link cable. Each underlying processor operates at 48 MHz, contains 16 MB RAM and provides 7.155 MB for application use. The AC 800M outline documents CPU redundancy, a maximum 10 ms switchover and configurable application execution down to 1 ms. The two Ethernet connections on the baseplate serve the Control Network, while CEX-bus interfaces and optical ModuleBus clusters connect the required communication and I/O equipment. Capacities remain subject to the redundant-system limits: two processors do not double the usable application memory. ABB marks PM861A as Classic in the cited 2020 outline. For an existing installation, retain the verified CPU generation, software compatibility and full accessory configuration when specifying a replacement package.

ABB AC 800M outline 3BSE063691 en P, pages 3-4, and System 800xA 5.1 catalog 3BSE062937 en E. CPU ratings are per unit, not totals for the K02 kit.

The ABB PM861AK02 3BSE018160R1 is supported by Moore Automated for exact-item replacement and spare-part enquiries.
ABB PM861AK02 3BSE018160R1 Redundant processor kit manual(Datasheets), Link Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.

The historical ABB System 800xA catalog describes 3BSE018160R1 as two PM861AK01 processor units plus TK850 and TK851 interconnection cables. Check the actual package inventory and both CPU identities before treating an offer as a complete PM861AK02 kit.

Each PM861A provides 16 MB RAM, 7.155 MB application space and a 48 MHz MPC860 processor. Redundancy does not pool these resources. Keep application load, task scheduling and communication requirements within the documented per-controller limits.

The redundant PM861A architecture uses optical ModuleBus clusters, with up to 84 I/O modules. The published serial-port data apply to nonredundant operation; preserve the verified network and communication-module arrangement during replacement.

Technical notes

PM861AK02 is the redundant package identified by 3BSE018160R1; the associated PM861AK01 single-processor package uses 3BSE018157R1. The documented 48 MHz clock, 16 MB RAM, 7.155 MB application space, 250/430 mA typical/maximum current and 6.0 W typical dissipation apply per CPU. The source lists a maximum 10 ms redundancy switchover and application cycles down to 1 ms, which describe different functions. In redundant operation, the ModuleBus uses up to seven optical clusters and no electrical cluster; the listed capacity is 84 I/O modules. COM3 and COM4 data are explicitly for nonredundant configurations. The cited outline marks the PM861A generation as Classic, so verify present software support and service options with ABB instead of assuming that a newer processor is a drop-in replacement.

PM861A Pair Verification

Check the complete PM861AK02 / 3BSE018160R1 package identity and photographs of both PM861A CPU labels. Record each hardware and firmware marking and both baseplate labels. Confirm the TK850 expansion-cable and TK851 RCU-Link references against the installed set; do not accept a single PM861AK01 package as the requested redundant kit.

Legacy Pair Quote Inputs

Supply the requested quantity, PM861AK02 3BSE018160R1 identification, clear photographs of both nameplates and the installed system or controller-software reference. List the mating communication modules, baseplates and existing redundancy cables, and state which parts must be included. Add the receiving country and required delivery date for accurate matching and quotation.

Customs & shipping dimensions / weight

  • Packed shipping dimensions
    Confirmed after final packing
    Per CPU with base (W x H x D):
    11.9 x 18.6 x 13.5 cm
  • Packed shipping weight
    Confirmed after final packing
    Per CPU with base: 1.2 kg.
    Complete kit weight: to be confirmed.
  • HS / customs code
    To be confirmed for the destination
    Classification is checked against the exact supplied item and destination customs requirements.
  • Country of origin
    To be verified from the supplied unit
    Origin will be checked against available manufacturer documentation and the actual unit marking.
  • Ships from
    Xiamen, Fujian, China
    Dispatch details are confirmed in the written quotation.
  • Customs documents
    Confirmed for the destination
    Available documents are agreed for the exact supplied item and receiving country.
PRODUCT & ORDER FAQS

Questions buyers ask about PM861AK02 3BSE018160R1

  • How is PM861AK02 different from PM861AK01?

    PM861AK02 3BSE018160R1 is the redundant package. ABB lists two PM861AK01 processor units plus a TK850 CEX-bus expansion cable and a TK851 RCU-Link cable; PM861AK01 is the single-processor package.
  • Is a newer AC 800M CPU automatically interchangeable?

    No. Check the controller generation, installed software, communication modules and redundant-system configuration. A different CPU may have a different memory size, execution performance or support requirements and needs an engineering compatibility review.
  • What control duty is this Classic processor kit intended to support?

    It supports verified PM861A-based AC 800M applications requiring a redundant processor pair. Each CPU has a 48 MHz clock and 7.155 MB application RAM, so application load and existing I/O configuration must fit those limits.
  • Can the redundant installation use the electrical ModuleBus cluster?

    The official redundant PM861A arrangement lists zero electrical and seven optical clusters. Use the documented optical-I/O architecture and follow ABB installation instructions when reconnecting the paired CPUs and their cables.
  • Do 1 ms cycle time and 10 ms switchover describe the same thing?

    No. Down to 1 ms is the documented application-cycle capability. Maximum 10 ms is the redundancy-switchover specification; neither value alone establishes the total response time of a configured application.
  • Can Moore source both matching PM861A units together?

    Request a quotation for the complete 3BSE018160R1 package and specify the required quantity. Moore Automated confirms the available units and their nameplate identities, then states which baseplates, TK850/TK851 cables and other package items are supplied.
  • Is the Classic kit covered for one year?

    The quoted PM861AK02 is supplied with Moore Automated's one-year independent-supplier warranty. Keep the package reference and the serial identification of each CPU for support; the quotation defines the scope and return process.
  • What should be confirmed before the kit is shipped?

    Confirm the exact PM861AK02 supply scope, destination and carrier with Moore Automated. Dispatch is from Xiamen, Fujian, China, with 3-day handling after the available order is confirmed; packing and battery-transport arrangements are checked for the supplied set.
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  • 20+ years of experience

    Over 20 years of experience in industrial automation and hard-to-source legacy parts.
  • Product Lifecycle Stage

    Classic (ABB 2020 outline) / Confirm current lifecycle phase

    Moore Automated supplies high-quality ABB replacement components and spare parts matched to PM861AK02 3BSE018160R1. Our exact-item checks support planned repairs and help reduce equipment downtime.
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Moore Disclaimer: Moore Automated's sales automation equipment and related solutions are intended for industrial automation and business operational efficiency improvement purposes only. Product information, technical parameters, and application cases are for reference only and do not constitute an absolute guarantee of performance for any specific industry, scenario, or final application. Actual equipment performance may vary depending on factors such as the usage environment, system integration method, and maintenance conditions. Users should confirm compatibility and safety based on professional technical assessments. Moore Automated assumes no liability for any direct or indirect losses caused by improper use, modification, or failure to operate according to specifications, to the extent permitted by law.

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