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ABB PM863K02 3BSE088382R1
ABB PM863K02 3BSE088382R1
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Redundant High Integrity processor kit

PM863K02 3BSE088382R1

Product Information:

PM863K02 3BSE088382R1 is an ABB redundant high integrity processor kit containing two matched processor units. Each PM863 CPU operates at 96 MHz with 32 MB RAM and 22.184 MB available for applications. It supports SIL3 High Integrity control, 12 CEX-bus modules and the documented ModuleBus topology for its single or redundant configuration.

Product image is representative; revision or series may vary. Contact us to request a specific version.
  • One-year warranty
  • Global shipping
  • Exact-model verification
    • PRODUCT OVERVIEW

      What is this product?

      PM863K02 3BSE088382R1 is an ABB AC 800M redundant high integrity processor kit built around the PM863 CPU. Its MPC866 runs at 96 MHz with 32 MB RAM and 22.184 MB available to the application. The K02 order combines two PM863 processors with the documented CEX/RCU link hardware. Performance and memory limits apply to each CPU and are not pooled. ABB classifies the CPU as a High Integrity controller for SIL3 safety and combined control-and-safety configurations. Certified use requires the associated safety module, approved libraries and engineering restrictions described in the Safety Manual. The 24 VDC processor supports up to 12 CEX-bus modules. Local I/O uses 1 electrical + 7 optical clusters in single operation and 7 optical in a redundant arrangement, subject to 96 / 84 I/O modules. Control Network communication is provided through 2 x 10 Mbit/s RJ45 per CPU using MMS and IAC. Selection must preserve 800xA 6.1 with Control Builder Safe 3 and later, the installed project, CPU generation, partner hardware and bus topology.

      Source boundary

      ABB AC 800M Controller and Communication Interfaces, 3BSE063691, and the current ABB System 800xA product catalog. Values apply to the stated CPU and package configuration.
    • APPLICATIONS

      Where it may be used

      Application examples refer to the documented product family; confirm the complete installed configuration before replacement.

      Redundant ESD execution

      Provides two PM863 safety processors for an engineered high-availability trip system.

      Dual-channel HI renewal

      Restores the specified processor pair and verified RCU/CEX link arrangement.

      Continuous interlock duty

      Supports qualified safety logic during a documented controller switchover event.

      Optical safety I/O

      Maintains the redundant seven-cluster optical ModuleBus configuration for field signals.
Technical specifications for

PM863K02 3BSE088382R1

0 TECHNICAL PARAMETERS
  • Manufacturer:
    ABB
  • Product Category:
    DCS Systems
  • Article number:
    3BSE088382R1
  • Package configuration:
    Two matched processor units
  • Processor module:
    PM863
  • Controller class:
    High Integrity controller; SIL3 when correctly configured
  • CPU redundancy:
    Supported; maximum 10 ms switchover
  • Clock frequency:
    96 MHz
  • Installed RAM:
    32 MB
  • Application RAM:
    22.184 MB
  • Processor type:
    MPC866
  • Application/data flash:
    No
  • Firmware flash:
    18 MB
  • 1000 Boolean operations:
    0.17 ms
  • Minimum application cycle:
    10 ms for HI applications
  • Redundancy switchover:
    Maximum 10 ms
  • Applications per controller:
    32
  • Programs per application:
    64
  • Tasks per controller:
    32
  • Supply voltage:
    24 VDC; allowable 19.2-30 VDC
  • Supply current typical / maximum:
    210 / 360 mA per CPU
  • Typical power dissipation:
    5.1 W per CPU
  • Power-fail reservoir:
    Internal 5 ms controlled power-down reserve
  • Memory backup:
    3.6 V, 0.95 Ah lithium battery
  • CEX-bus communication modules:
    Up to 12
  • ModuleBus clusters, single CPU:
    1 electrical + 7 optical
  • ModuleBus clusters, redundant CPU:
    7 optical
  • ModuleBus I/O capacity:
    96 / 84 I/O modules
  • ModuleBus scan interval:
    0-100 ms
  • Ethernet channels:
    2 x 10 Mbit/s RJ45 per CPU
  • Control Network protocols:
    MMS and IAC
  • Recommended network backbone:
    100 Mbit/s switched Ethernet
  • Operating temperature:
    +5 to +55 °C
  • Stock:
    7
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  • 01

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  • 02

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  • 03

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  • 04

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  • 05

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    Pay the full invoiced amount by bank wire in RMB/CNY, GBP, EUR or USD using the official invoice details.
  • 06

    Verify and dispatch

    The part is inspected, tested and securely packed before dispatch, with tracking provided after release.
BUYER INFORMATION

Product condition level information

Commercial details are confirmed in writing before payment.
  • 01

    Factory Sealed

    Unused product with the original factory seal intact; packaging age or storage marks may still be present.

  • 02

    Original Pack

    Unused product in original manufacturer packaging that was not originally factory sealed.

  • 03

    Factory New

    New and current product sourced through the manufacturer or authorized supply channel when expressly confirmed in the quotation.

Alternative Names

PM863K02 AC 800M 3BSE088382R1 3BSE088382R1 PM863K02 ABB 3BSE088382R1 PM863K02 ABB PM863K02

Information

Overview Manuals PM863 Redundant Kit Safe Project Matching Paired I/O Layout

Features:

  • 3BSE088382R1 identifies the two-unit PM863K02 package; each PM863 CPU retains its own 96 MHz processor and 22.184 MB application-memory limit.
  • The High Integrity design is certified for SIL3 use when configured under ABB's Safety Manual and the stated 800xA 6.1 with Control Builder Safe 3 and later engineering environment.
  • CPU redundancy is supported with a maximum 10 ms switchover; the redundant layout uses 7 optical clusters and the complete kit or matching partner hardware must be verified.
PM863K02 3BSE088382R1 is an ABB AC 800M redundant high integrity processor kit built around the PM863 CPU. Its MPC866 runs at 96 MHz with 32 MB RAM and 22.184 MB available to the application. The K02 order combines two PM863 processors with the documented CEX/RCU link hardware. Performance and memory limits apply to each CPU and are not pooled. ABB classifies the CPU as a High Integrity controller for SIL3 safety and combined control-and-safety configurations. Certified use requires the associated safety module, approved libraries and engineering restrictions described in the Safety Manual. The 24 VDC processor supports up to 12 CEX-bus modules. Local I/O uses 1 electrical + 7 optical clusters in single operation and 7 optical in a redundant arrangement, subject to 96 / 84 I/O modules. Control Network communication is provided through 2 x 10 Mbit/s RJ45 per CPU using MMS and IAC. Selection must preserve 800xA 6.1 with Control Builder Safe 3 and later, the installed project, CPU generation, partner hardware and bus topology.

ABB AC 800M Controller and Communication Interfaces, 3BSE063691, and the current ABB System 800xA product catalog. Values apply to the stated CPU and package configuration.

The ABB PM863K02 3BSE088382R1 is supported by Moore Automated for exact-item replacement and spare-part enquiries.
ABB PM863K02 3BSE088382R1 Redundant High Integrity processor kit manual(Datasheets), Link Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.

ABB identifies PM863K02 3BSE088382R1 as a two-processor order: two PM863K01 Safety processor units with TK850 and TK851 link cables; no license. Confirm both CPU labels and the cable/terminator inventory before treating an offered set as complete.

Each PM863 CPU uses a 96 MHz MPC866 with 32 MB RAM and 22.184 MB application space. The 0.17 ms Boolean benchmark is not the complete process-loop response time.

The processor accepts up to 12 CEX-bus modules and uses 1 electrical + 7 optical clusters in single operation. The redundant layout is 7 optical; apply the 96 / 84 I/O modules limit and verify 800xA 6.1 with Control Builder Safe 3 and later.

Technical notes

PM863K02 3BSE088382R1 must be identified by both the kit reference and the PM863 CPU label; the K01/K02 suffix determines whether the order is a single processor or a redundant package. The 96 MHz clock, 32 MB installed RAM, 22.184 MB application space and 0.17 ms Boolean benchmark are different limits and must not be merged into one capacity figure. The unit requires 24 VDC within ABB's 19.2-30 VDC range and draws 210 / 360 mA per CPU, with 5.1 W per CPU typical dissipation. Its ModuleBus arrangement is 1 electrical + 7 optical for a nonredundant CPU and 7 optical for a redundant configuration, subject to 96 / 84 I/O modules and a 0-100 ms scan interval. Controller Ethernet is 2 x 10 Mbit/s RJ45 per CPU; this is distinct from ABB's 100 Mbit/s switched-backbone recommendation. Confirm 800xA 6.1 with Control Builder Safe 3 and later, the project build, firmware, CEX modules, I/O layout, supplied baseplates and link hardware before installation.

Dual CPU Identity Check

Verify the complete PM863K02 3BSE088382R1 identification and photograph both PM863 nameplates, serial numbers and hardware/firmware markings. Record the installed baseplate and CEX/RCU link references. Distinguish this K02 redundant package from nearby AC 800M generations before matching the order.

Redundant Kit Quote Data

For an accurate PM863K02 3BSE088382R1 quotation, provide quantity, complete model and article number, readable nameplate photographs and the installed 800xA or Control Builder version. List the partner CPU where applicable, CEX-bus modules, ModuleBus layout, required baseplates, terminators and link cables. Include the receiving country and required delivery date.

Customs & shipping dimensions / weight

  • Packed shipping dimensions
    Confirmed after final packing
    Approx. 2 x 11.9 x 18.6 x 13.5 cm
  • Packed shipping weight
    Confirmed after final packing
    Approx. 2.4 kg for two CPUs with bases
  • HS / customs code
    Indicative HS code 85371091
    Final destination-specific classification requires customs confirmation.
  • Country of origin
    Sweden
    Confirmed from ABB product documentation and order records.
  • Ships from
    Xiamen, Fujian, China
    Dispatch location is confirmed in the written quotation.
  • Customs documents
    Confirmed for the destination
    Available document scope is stated in the written quotation.
PRODUCT & ORDER FAQS

Questions buyers ask about PM863K02 3BSE088382R1

  • What nameplate details distinguish PM863K02 from adjacent CPUs?

    The product must show PM863K02 and ABB article 3BSE088382R1. Also check that the physical CPU marking is PM863 and that the supplied components match the documented K02 redundant package; a similar CPU faceplate is not sufficient.
  • How many PM863 processors are included under 3BSE088382R1?

    Yes. 3BSE088382R1 is the K02 redundant order. ABB lists two PM863K01 Safety processor units with TK850 and TK851 link cables; no license. The 32 MB RAM and 22.184 MB application space apply separately to each processor, not to a pooled memory resource.
  • What makes PM863K02 suitable for High Integrity projects rather than ordinary control?

    For PM863K02, ABB identifies PM863 as a High Integrity CPU for SIL3 and combined process/safety use. Suitability depends on the approved safety module, libraries and 800xA 6.1 with Control Builder Safe 3 and later configuration; the CPU label alone does not certify an assembled system.
  • How can I show which CPU in my PM863K02 pair needs warranty support?

    Submit separate serial and condition photographs for both CPUs, their firmware and the supplied link items. Moore Automated uses the 24 VDC readings, partner states, synchronization history, switchover messages and safety-project diagnostics during its one-year independent-supplier review. The evidence must distinguish a physical CPU fault from an unmatched pair or invalid redundant setup.
  • Which memory value governs an application loaded to PM863K02?

    For PM863K02, ABB lists 32 MB installed RAM but only 22.184 MB for application programs and data. Size the project against the available-application value and the 0.17 ms per 1000 Boolean-operation benchmark; neither number alone proves cycle-time suitability.
  • Can I ship my PM863K02 through DHL, FedEx, UPS, or have my appointed forwarder collect it?

    Give the receiving postcode, requested delivery window and any collect-account or pickup instructions. The two safety processors, interconnection items and included batteries are checked and packed as the documented set. Moore confirms the available courier or forwarder service after final dimensions and restricted-item details are established.
  • How does redundancy alter the ModuleBus layout for PM863K02?

    For redundant PM863K02 use, the allowed layout is 7 optical clusters with 96 / 84 I/O modules. Match both CPU revisions and install the specified CEX/RCU interconnection items; serial-port use and electrical ModuleBus connections must be reviewed before energizing the pair.
  • Which photographs and accessories must accompany a PM863K02 stock check?

    Request current photographs showing PM863K02, 3BSE088382R1, PM863 and serial or hardware markings. The quotation must itemize both CPU labels and every stated link item; software licenses and unlisted communication modules are not implied by the processor-kit reference.
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Moore Disclaimer: Moore Automated's sales automation equipment and related solutions are intended for industrial automation and business operational efficiency improvement purposes only. Product information, technical parameters, and application cases are for reference only and do not constitute an absolute guarantee of performance for any specific industry, scenario, or final application. Actual equipment performance may vary depending on factors such as the usage environment, system integration method, and maintenance conditions. Users should confirm compatibility and safety based on professional technical assessments. Moore Automated assumes no liability for any direct or indirect losses caused by improper use, modification, or failure to operate according to specifications, to the extent permitted by law.

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