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ABB PM866AK02 3BSE081637R1
ABB PM866AK02 3BSE081637R1
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Redundant processor kit

PM866AK02 3BSE081637R1

Product Information:

PM866AK02 3BSE081637R1 is an ABB redundant processor kit used with the documented Advant AC800M platform. Selection must match the complete product identity, hardware execution, connected assemblies and approved system configuration.

Before replacing PM866AK02 3BSE081637R1, compare the supplied nameplate, revision, connectors or terminals and installed position with the original equipment record. After installation, review diagnostics and complete the approved functional checks before service.

Product image is representative; revision or series may vary. Contact us to request a specific version.
  • One-year warranty
  • Global shipping
  • Exact-model verification
    • PRODUCT OVERVIEW

      What is this product?

      PM866AK02 3BSE081637R1 is the redundant processor package for the PM866A member of ABB's AC 800M controller family. It combines two CPU units, two TP830 baseplates, two TB807 ModuleBus terminators, a TK850 CEX-bus expansion cable, a TK851 RCU-Link cable and a memory-backup battery for each CPU. Each processor has a 133 MHz MPC866, 64 MB RAM and 51.389 MB available for applications; the paired arrangement does not pool the two memory capacities. The controller provides a real-time clock, diagnostic indicators, an INIT button and a CompactFlash interface. Ethernet connections on each baseplate link the controller to the Control Network. Configured CPU redundancy supports a documented maximum switchover time of 10 ms, while the redundant ModuleBus arrangement uses optical clusters. This is a standard controller kit, not a High Integrity safety controller. Software, communication modules, I/O and the complete supplied accessory scope must match the intended installation.

      Source boundary

      ABB PM866AK02 data sheet, exported 3 September 2026. CPU ratings are per unit; K02 identifies the two-CPU package.
    • APPLICATIONS

      Where it may be used

      Typical industries for the documented redundant processor kit, subject to exact system and configuration verification.

      Oil & Gas

      Supports compatible control and monitoring systems across upstream, midstream and downstream facilities.

      Chemical Processing

      Used in qualified process-control systems where exact hardware and system compatibility are confirmed.

      Power Generation

      Supports documented control, protection or auxiliary systems in power-generation facilities.

      Water & Wastewater

      Applied in treatment, pumping and utility-control installations after configuration verification.
Technical specifications for

PM866AK02 3BSE081637R1

0 TECHNICAL PARAMETERS
  • Manufacturer:
    ABB
  • Product Category:
    Process Control
  • Order number:
    3BSE081637R1
  • Kit configuration:
    Two PM866A processor units
  • Processor type per CPU:
    MPC866
  • Clock frequency per CPU:
    133 MHz
  • RAM per CPU:
    64 MB
  • Application RAM per CPU:
    51.389 MB
  • CPU redundancy:
    Supported; K02 is the redundant kit
  • High Integrity controller:
    No
  • Maximum redundancy switchover:
    10 ms
  • 1000 Boolean operations:
    0.09 ms
  • Application/data flash storage:
    Supported
  • Firmware flash per CPU:
    4 MB
  • Applications per controller:
    32
  • Programs per application:
    64
  • Tasks per controller:
    32
  • Different cycle times:
    32
  • Minimum application cycle:
    Down to 1 ms
  • CPU supply voltage:
    24 VDC; allowable 19.2-30 VDC
  • CPU current, typical / maximum:
    210 / 360 mA at 24 VDC
  • Dissipation per CPU:
    5.1 W typical; 8.6 W maximum
  • Redundant power-supply status inputs:
    Supported
  • Backup battery voltage:
    3.6 V lithium
  • Clock synchronization:
    1 ms between AC 800M controllers using CNCP
  • Communication modules on CEX-bus:
    Up to 12
  • CEX-bus supply current:
    Maximum 2.4 A
  • ModuleBus clusters with redundant CPUs:
    0 electrical + 7 optical
  • ModuleBus I/O modules with redundant CPUs:
    Up to 84
  • ModuleBus scan interval:
    0-100 ms; depends on I/O configuration
  • Ethernet ports per baseplate:
    2 RJ45
  • Ethernet port speed:
    10 Mbit/s; IEEE 802.3
  • Recommended network backbone:
    100 Mbit/s switched Ethernet
  • Control Network protocols:
    MMS and IAC
  • COM3 serial interface:
    75-19200 baud, RTS/CTS; nonredundant configuration only
  • COM4 serial interface:
    9600 baud, isolated; nonredundant configuration only
  • Operating temperature:
    0 to +55 °C
  • Storage temperature:
    -40 to +70 °C
  • Relative humidity:
    5-95%, noncondensing
  • Protection rating:
    IP20
  • Maximum altitude:
    2000 m
  • Pollution degree:
    2
  • Corrosion protection:
    G3 according to ISA 71.04
  • Series:
    Advant AC800M
  • Stock Availability:
    8
WHAT HAPPENS NEXT?

From enquiry to delivery

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  • 01

    Find the product

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  • 02

    Provide the details

    Share the exact part number, quantity, condition, revision, destination and any required certificates or photos.
  • 03

    Review the quotation

    Receive price, currency, condition, availability, warranty, lead time, shipping terms and quotation validity in writing.
  • 04

    Confirm the order

    Accept the quotation in writing and complete the required payment before shipment.
  • 05

    Pay by bank transfer

    Pay the full invoiced amount by bank wire in RMB/CNY, GBP, EUR or USD using the official invoice details.
  • 06

    Verify and dispatch

    The item receives a pre-shipment inspection and suitable protective packaging. Functional testing is performed only where appropriate equipment and procedures are available for the specific item. We confirm the applicable inspection scope and provide tracking after dispatch.
BUYER INFORMATION

Product condition level information

Commercial details are confirmed in writing before payment.
  • 01

    Factory Sealed

    Unused product with the original factory seal intact; packaging age or storage marks may still be present.

  • 02

    Original Pack

    Unused product in original manufacturer packaging that was not originally factory sealed.

  • 03

    Factory New

    New and current product sourced through the manufacturer or authorized supply channel when expressly confirmed in the quotation.

Alternative Names

PM866AK02 3BSE081637R1 3BSE081637R1 PM866AK02 PM866AK023BSE081637R1

Information

Overview Manuals Kit Contents I/O Capacity Link Setup

Features:

  • Two PM866A CPUs and their baseplates form the K02 package; the official kit also lists TK850 and TK851 interconnection cables and one backup battery for each processor.
  • Each 133 MHz CPU provides 64 MB RAM, with 51.389 MB available for applications; redundant operation retains the documented per-controller limits rather than doubling usable application memory.
  • Up to 12 CEX-bus communication modules and seven optical ModuleBus clusters support configured expansion, with up to 84 I/O modules in the redundant CPU arrangement.
PM866AK02 3BSE081637R1 is the redundant processor package for the PM866A member of ABB's AC 800M controller family. It combines two CPU units, two TP830 baseplates, two TB807 ModuleBus terminators, a TK850 CEX-bus expansion cable, a TK851 RCU-Link cable and a memory-backup battery for each CPU. Each processor has a 133 MHz MPC866, 64 MB RAM and 51.389 MB available for applications; the paired arrangement does not pool the two memory capacities. The controller provides a real-time clock, diagnostic indicators, an INIT button and a CompactFlash interface. Ethernet connections on each baseplate link the controller to the Control Network. Configured CPU redundancy supports a documented maximum switchover time of 10 ms, while the redundant ModuleBus arrangement uses optical clusters. This is a standard controller kit, not a High Integrity safety controller. Software, communication modules, I/O and the complete supplied accessory scope must match the intended installation.

Before replacing PM866AK02 3BSE081637R1, record the installed position, hardware revision, mounting or connector arrangement, paired assemblies and every applicable ABB service record. Compare the supplied unit with the original item and approved configuration, isolate all relevant energy sources, and follow the documented installation procedure. After installation, inspect every affected mechanical, electrical and communication interface and complete controlled functional checks before returning the equipment to service.

The PM866AK02 3BSE081637R1 ABB Redundant processor kit is listed as Active / Available from OEM. Current revision, availability and supplied scope are confirmed in the written quotation.

ABB PM866AK02 3BSE081637R1 documentation and reference links.

Important Notice: Every linked document must identify the listed model or its documented family. Confirm the complete order code, hardware revision and installed-system requirements before replacement.

The OEM package lists two PM866A CPUs, two TP830 baseplates, two TB807 terminators, a TK850 CEX-bus expansion cable, a TK851 RCU-Link cable and two backup batteries. Match the written supply scope to this list; separately ordered communication modules are not implied.

For redundant PM866A operation, use the documented optical ModuleBus arrangement: seven optical clusters, no electrical cluster and up to 84 I/O modules. The controller also supports up to 12 CEX-bus communication modules, with architecture and power limits checked together.

Two 10 Mbit/s Ethernet ports on each baseplate connect to the Control Network, for which ABB recommends a 100 Mbit/s switched backbone. Do not confuse backbone speed with port speed. The COM3 and COM4 serial-interface specifications apply only to nonredundant configurations.

Technical notes

The PM866AK02 kit must be distinguished from PM866AK01 and from the older PM866K02 reference. ABB assigns 3BSE081637R1 to the two-PM866A package. Its 133 MHz clock, 64 MB RAM, 51.389 MB application space and current ratings describe each CPU; they are not aggregate redundant-pair capacities. Although each baseplate has two Ethernet and two serial ports, the serial-interface specifications are explicitly limited to nonredundant configurations. In a redundant installation the ModuleBus arrangement permits seven optical clusters and no electrical cluster, with up to 84 I/O modules. The 10 ms figure is the stated maximum redundancy switchover, not a universal application scan period. Confirm controller software, communication interfaces, redundancy links and power arrangements against the installed project before replacement.

Processor-Pair Identity and Memory Baseline

Engineering check: Treat PM866AK02 3BSE081637R1 as a matched redundant kit. Confirm both CPUs use the same MPC866 processor, 133 MHz clock, not stated memory, firmware revision and project checksum before pairing them on the controller base.

Synchronization and Switchover Test

Acceptance test: Allow the primary and backup CPUs to synchronize fully, then perform an authorized switchover. Verify task continuity, retained values, CEX-bus communication, event timestamps and the absence of unresolved redundancy diagnostics.

Customs & shipping dimensions / weight

  • Packed shipping dimensions
    Confirmed after final packing
    Manufacturer product dimensions: 119 × 186 × 135 mm (W × H × D).
  • Packed shipping weight
    Confirmed after final packing
    Manufacturer product net weight: 2.7 kg.
  • HS / customs code
    Not officially confirmed
    Verify the applicable classification for the destination before shipment.
  • Country of origin
    Not officially confirmed
    Verify from the supplied unit nameplate or certificate of origin.
  • Ships from
    Xiamen, Fujian, China
    Dispatch location is confirmed in the written quotation.
  • Customs documents
    Confirmed for the destination
    Available document scope is stated in the written quotation.
PRODUCT & ORDER FAQS

Questions buyers ask about PM866AK02 3BSE081637R1

  • Does 3BSE081637R1 identify one CPU or a redundant kit?

    It identifies PM866AK02, the package containing two PM866A CPUs, two TP830 baseplates, two TB807 terminators, TK850 and TK851 cables and two backup batteries. It is not the single-CPU PM866AK01 package.
  • Can the pair be installed without checking the project version?

    No. Match the installed ABB controller software, hardware and communication configuration. The shared AC 800M family name does not establish compatibility with every software release or every I/O arrangement.
  • Which expansion arrangement applies to redundant PM866A control?

    The documented redundant arrangement supports seven optical ModuleBus clusters, no electrical cluster and up to 84 I/O modules. CEX-bus communication supports up to 12 modules, subject to the configured architecture.
  • What is important when mounting the CPU pair?

    Use the documented DIN-rail slide-and-lock installation, correct TP830 baseplates and the specified interconnection cables. Check the 24 VDC supply, enclosure conditions and controller installation instructions before energizing the pair.
  • Does the kit provide 128 MB of pooled RAM?

    No. Each PM866A has 64 MB RAM and 51.389 MB application space. Redundancy does not combine the two CPUs into one larger application-memory pool.
  • How is availability of a complete PM866AK02 kit checked?

    Ask Moore Automated to confirm the required number of 3BSE081637R1 kits and provide identification photographs for both PM866A units. The quotation should list the baseplates, cables, terminators and batteries actually included; a CPU-only offer is not the complete package.
  • What warranty applies to the two-CPU package?

    Moore Automated provides a one-year independent-supplier warranty for the quoted PM866AK02 package. Retain the order number and both CPU serial identifications; coverage and return conditions are defined in the quotation, not an ABB factory-warranty claim.
  • How will this redundant kit be dispatched?

    Dispatch is from Xiamen, Fujian, China, with a listed handling time of 3 days after the order and available kit are confirmed. The quotation records the included lithium backup batteries and agreed carrier; final packing measurements and international transit time are confirmed separately.
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  • 20+ years of experience

    Over 20 years of experience in industrial automation and hard-to-source legacy parts.
  • Product Lifecycle Stage

    Active / Available from OEM

    Moore Automated supplies ABB PM866AK02 3BSE081637R1 Redundant processor kit hardware subject to exact-model and revision verification. Every supplied unit is inspected before shipment, and the included accessories, condition and receiving-system requirements are confirmed in the written quotation.
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Moore Disclaimer: Moore Automated's sales automation equipment and related solutions are intended for industrial automation and business operational efficiency improvement purposes only. Product information, technical parameters, and application cases are for reference only and do not constitute an absolute guarantee of performance for any specific industry, scenario, or final application. Actual equipment performance may vary depending on factors such as the usage environment, system integration method, and maintenance conditions. Users should confirm compatibility and safety based on professional technical assessments. Moore Automated assumes no liability for any direct or indirect losses caused by improper use, modification, or failure to operate according to specifications, to the extent permitted by law.

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