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ABB BC810K02 3BSE031155R1
ABB BC810K02 3BSE031155R1
· Product image is representative; revision or series may vary. Contact us to request a specific version.

BC810K02 3BSE031155R1

CEX-bus Interconnection Unit kit
In Stock
Ships by Friday, August 7
Fast Shipping Available

Product Information:

The ABB BC810K02 (order number: 3BSE031155R1) is a CEX bus interconnect unit kit designed specifically for ABB AC 800M controller systems. It is not a standalone control processor, but a critical communication infrastructure module used for segmenting and expanding the Communication Extensions (CEX) bus within the control system.

The core function of the ABB BC810K02 (3BSE031155R1) is to provide electrical isolation between bus segments, thereby improving system availability. It divides the CEX bus into independent electrical zones, effectively preventing the propagation of electrical faults in a single node to the entire communication link. Furthermore, it supports communication redundancy and in-line hot-swapping, ensuring that faulty components can be replaced without interrupting power or interfering with main bus data transmission, thus guaranteeing continuous production in industrial environments.

As a complete integrated kit, the ABB BC810K02 3BSE031155R1 comes standard with two BC810 interconnect units, two TP857 sockets, one TK851 interconnect cable, and two TB850 bus terminals. This kit is widely compatible with various System 800xA core controllers, such as the PM861A, PM866, and PM891, and is essential hardware support for building highly reliable and redundant automated control systems.

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Technical specifications for BC810K02 3BSE031155R1

  • Manufacturer:
    ABB
  • Product Category:
    DCS System
  • Spare Part Number:
    3BSE031155R1
  • Estimated shipping dimensions:
    18.5x12.7x12.7cm
  • Weight:
    1.42 kg
  • Tariff Code:
    8537101190
  • Country of origin:
    Sweden
  • Place of shipment:
    Xiamen, Fujian, China
  • Product Type:
    CEX-bus
  • Category Series:
    AC 800M Controllers
  • Nom Input Voltage:
    Inputs designated L+ and L- 24 V nominal
  • Variation Voltage:
    19.2 V DC and 30 V DC
  • Power consumption +24 V typ/max:
    50 mA typical (70 mA max)
  • Power dissipation:
    1.2 W typical
  • Operating temperature:
    0 to +55 °C (+32 to +131 °F)
  • Storage Temperature:
    -40 to +70 °C (-40 to +158 °F)
  • Relative humidity:
    5 to 95 %, non-condensing
  • Protection class:
    IP20 according to EN60529, IEC 529
  • RoHS compliance:
    EU RoHS, UAE RoHS, CN RoHS
  • Stock:
    2

Alternative Names

BC810K02 3BSE031155R1 8C810K02 38SE031155R1 BCB10K02 3BSE031155R1 BC8I0K02 3BSE03II55RI BC81OKO2 3BSEO31155R1 8C810K02 3BSE03II55RI 3BSEO31155R1 BC81OKO2 BC810 3BSE031154R1 BC810K01

Information

Overview Manuals Core Function & Features Primary Operational Application

Features:

  • Supports redundant communication interface units
  • Supports on-line replacement of the CPU
  • Hazardous location cULus Class 1, Zone 2, AEx nA IIC T4, ExnA IIC T4Gc X
The BC810 unit consists of two basic parts: baseplate (TP857) and power supply/logic board. The baseplate is where the connectors to CEX-Bus and the external power reside. It is grounded to the DIN-rail through metal parts of the housing. The board also carries the external power voting diode and fuse. The power supply and logic board contain the +3.3 V converter, logic, drivers for CEX-Bus interconnection, and the connector for the interconnection cable. The BC810 can be used with PM857, PM861A, PM862, PM863, PM864A, PM865, PM866, PM866A, PM867 and PM891.

In a fully redundant system with two interlinked BC810 and primary/backup CPU pair, the BC810 support online replacement of the CPU baseplate without disturbing the CEX traffic. If the BC810 has to be replaced, all traffic to the connected CEX segment is stopped. The CEX-Bus is used for extending the onboard communication ports with communication interface units. It is also possible to use redundant communication interfaces on the CEX-Bus. The CEX-Bus Interconnection unit BC810 is used to increase the availability of the CEX-Bus by dividing it into separate segments. This improves the availability of systems with redundant communication interfaces.

The BC810K02 3BSE031155R1 ABB CEX-bus Interconnection Unit kit may still be available for purchase and support from Moore Automated Company beyond End-Of-Life (EOL) by the manufacturer (OEM).
ABB BC810K02 3BSE031155R1 CEX-bus Interconnection Unit kit manual(Datasheets), Link Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.
Segmented Isolation: It divides the CEX bus into multiple independent electrical segments. Even if one segment fails, the entire communication bus will continue to operate normally.
 
High Availability and Redundancy: It supports redundant communication interfaces, significantly improving system uptime.
 
Hot-Swapping: In a fully redundant master/slave configuration, the ABB BC810K02 allows for online replacement of the CPU backplane without interrupting CEX communication.
 
Controller Compatibility: It is fully compatible with ABB System 800xA series processor models, including PM857, PM861A, PM862, PM864A, PM865, PM866, PM866A, PM867, and PM891.
This device is specifically designed to divide the Communication Expansion Bus (CEX) into independent electrical segments. By isolating different parts of the communication bus, it protects the system from the impact of a network-wide failure. If a communication card or cable segment fails, the BC810 limits the impact to that specific segment, allowing the rest of the control network to operate seamlessly.

Technical notes

The ABB BC810K02 (3BSE031155R1) is a CEX bus interconnect kit designed for System 800xA AC 800M controllers, enhancing system availability and fault tolerance through electrical isolation and segmentation. This component supports external power voting and hot-swapping, ensuring continuous redundant operation.
  • Product Lifecycle Stage

    Active/Available from OEM

    Moore Automated provides high-quality ABB replacement modules and spare parts to ensure reliable performance and seamless compatibility with existing control systems. Our reliable supply solutions help customers minimize unplanned downtime, extend equipment life, and maintain continuous, efficient plant operation.

Ask our team:

  • How does the BC810K02 3BSE031155R1 optimize communication integrity in distributed industrial control systems?
    The BC810K02 3BSE031155R1 supports highly reliable communication between the controller and remote I/O modules by maintaining signal integrity, minimizing communication latency, and ensuring deterministic data transmission. The BC810K02 3BSE031155R1 enhances system stability in mission-critical process automation applications.
  • What hardware components are typically included in the BC810K02 3BSE031155R1 communication interface kit?
    The BC810K02 3BSE031155R1 communication interface kit typically includes the communication interface components, connectors, mounting accessories, and mounting hardware required to integrate the ABB S800 I/O communication interface into an automation system. The BC810K02 3BSE031155R1 simplifies installation while maintaining original equipment manufacturer (OEM) certification compatibility.
  • Which ABB automation platforms are compatible with the BC810K02 3BSE031155R1?
    The BC810K02 3BSE031155R1 is designed for compatibility with ABB S800 I/O systems and related ABB distributed control platforms. The BC810K02 3BSE031155R1 supports seamless communication within industrial control architectures, meeting the demands for highly reliable field I/O connectivity.
  • How does the BC810K02 3BSE031155R1 improve deterministic fieldbus communication performance?
    The BC810K02 3BSE031155R1 maintains a stable communication path between the controller and distributed I/O devices, enabling deterministic transmission of process data, diagnostic information, and control commands. The BC810K02 3BSE031155R1 is optimized for continuous industrial process operation.
  • How does the BC810K02 3BSE031155R1 improve overall system maintainability and operational availability?
    The BC810K02 3BSE031155R1 supports an efficient communication infrastructure, enabling rapid diagnostics, simplified replacement processes, and ensuring long-term reliable operation. By maintaining stable communication between the controller and I/O, the BC810K02 3BSE031155R1 helps improve plant availability and reduce maintenance downtime.
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Moore Disclaimer: Moore Automated's sales automation equipment and related solutions are intended for industrial automation and business operational efficiency improvement purposes only. Product information, technical parameters, and application cases are for reference only and do not constitute an absolute guarantee of performance for any specific industry, scenario, or final application. Actual equipment performance may vary depending on factors such as the usage environment, system integration method, and maintenance conditions. Users should confirm compatibility and safety based on professional technical assessments. Moore Automated assumes no liability for any direct or indirect losses caused by improper use, modification, or failure to operate according to specifications, to the extent permitted by law.