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ABB PM857K02 3BSE088386R1
ABB PM857K02 3BSE088386R1
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Redundant High Integrity processor kit

PM857K02 3BSE088386R1

Product Information:

PM857K02 3BSE088386R1 is an ABB redundant high integrity processor kit containing two matched processor units. Each PM857 CPU operates at 96 MHz with 32 MB RAM and 22.184 MB available for applications. It supports SIL3 High Integrity control, 12 CEX-bus modules and the documented ModuleBus topology for its single or redundant configuration.

Product image is representative; revision or series may vary. Contact us to request a specific version.
  • One-year warranty
  • Global shipping
  • Exact-model verification
    • PRODUCT OVERVIEW

      What is this product?

      PM857K02 3BSE088386R1 is an ABB AC 800M redundant high integrity processor kit built around the PM857 CPU. Its MPC866 runs at 96 MHz with 32 MB RAM and 22.184 MB available to the application. The K02 order combines two PM857 processors with the documented CEX/RCU link hardware. Performance and memory limits apply to each CPU and are not pooled. ABB classifies the CPU as a High Integrity controller for SIL3 safety and combined control-and-safety configurations. Certified use requires the associated safety module, approved libraries and engineering restrictions described in the Safety Manual. The 24 VDC processor supports up to 12 CEX-bus modules. Local I/O uses 1 electrical + 7 optical clusters in single operation and 7 optical in a redundant arrangement, subject to 96 / 84 modules; maximum 128 I/O signals. Control Network communication is provided through 2 x 10 Mbit/s RJ45 per CPU using MMS and IAC. Selection must preserve 800xA 6.1 with Control Builder Safe 3 and later, the installed project, CPU generation, partner hardware and bus topology.

      Source boundary

      ABB AC 800M Controller and Communication Interfaces, 3BSE063691, and the current ABB System 800xA product catalog. Values apply to the stated CPU and package configuration.
    • APPLICATIONS

      Where it may be used

      Application examples refer to the documented product family; confirm the complete installed configuration before replacement.

      Paired shutdown control

      Uses two PM857 processor units for a qualified redundant shutdown architecture.

      Available burner protection

      Supports continuous burner-management execution with an engineered switchover design.

      Dual safety-CPU service

      Restores a documented PM857 pair without treating loose unmatched CPUs as one kit.

      Redundant I/O supervision

      Coordinates the permitted optical ModuleBus layout and maximum safety signal count.
Technical specifications for

PM857K02 3BSE088386R1

0 TECHNICAL PARAMETERS
  • Manufacturer:
    ABB
  • Product Category:
    DCS Systems
  • Package configuration:
    Two matched processor units
  • Controller class:
    High Integrity controller; SIL3 when correctly configured
  • CPU redundancy:
    Supported; maximum 10 ms switchover
  • Clock frequency:
    96 MHz
  • Installed RAM:
    32 MB
  • Application RAM:
    22.184 MB
  • Processor type:
    MPC866
  • Application/data flash:
    No
  • Firmware flash:
    18 MB
  • 1000 Boolean operations:
    0.17 ms
  • Minimum application cycle:
    10 ms for HI applications
  • Redundancy switchover:
    Maximum 10 ms
  • Applications per controller:
    32
  • Programs per application:
    64
  • Tasks per controller:
    32
  • Supply voltage:
    24 VDC; allowable 19.2-30 VDC
  • Supply current typical / maximum:
    210 / 360 mA per CPU
  • Typical power dissipation:
    5.1 W per CPU
  • Power-fail reservoir:
    Internal 5 ms controlled power-down reserve
  • Memory backup:
    3.6 V, 0.95 Ah lithium battery
  • CEX-bus communication modules:
    Up to 12
  • ModuleBus clusters, single CPU:
    1 electrical + 7 optical
  • ModuleBus clusters, redundant CPU:
    7 optical
  • ModuleBus I/O capacity:
    96 / 84 modules; maximum 128 I/O signals
  • ModuleBus scan interval:
    0-100 ms
  • Ethernet channels:
    2 x 10 Mbit/s RJ45 per CPU
  • Control Network protocols:
    MMS and IAC
  • Recommended network backbone:
    100 Mbit/s switched Ethernet
  • Operating temperature:
    +5 to +55 °C
  • Stock Availability:
    9
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  • 01

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  • 02

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  • 03

    Review the quotation

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  • 04

    Confirm the order

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  • 05

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    Pay the full invoiced amount by bank wire in RMB/CNY, GBP, EUR or USD using the official invoice details.
  • 06

    Verify and dispatch

    The item receives a pre-shipment inspection and suitable protective packaging. Functional testing is performed only where appropriate equipment and procedures are available for the specific item. We confirm the applicable inspection scope and provide tracking after dispatch.
BUYER INFORMATION

Product condition level information

Commercial details are confirmed in writing before payment.
  • 01

    Factory Sealed

    Unused product with the original factory seal intact; packaging age or storage marks may still be present.

  • 02

    Original Pack

    Unused product in original manufacturer packaging that was not originally factory sealed.

  • 03

    Factory New

    New and current product sourced through the manufacturer or authorized supply channel when expressly confirmed in the quotation.

Alternative Names

PM857K02 3BSE088386R1 3BSE088386R1 PM857K02

Information

Overview Manuals High Integrity Processing Safety Pair Configuration Status Check

Features:

  • 3BSE088386R1 identifies the two-unit PM857K02 package; each PM857 CPU retains its own 96 MHz processor and 22.184 MB application-memory limit.
  • The High Integrity design is certified for SIL3 use when configured under ABB's Safety Manual and the stated 800xA 6.1 with Control Builder Safe 3 and later engineering environment.
  • CPU redundancy is supported with a maximum 10 ms switchover; the redundant layout uses 7 optical clusters and the complete kit or matching partner hardware must be verified.
PM857K02 3BSE088386R1 is an ABB AC 800M redundant high integrity processor kit built around the PM857 CPU. Its MPC866 runs at 96 MHz with 32 MB RAM and 22.184 MB available to the application. The K02 order combines two PM857 processors with the documented CEX/RCU link hardware. Performance and memory limits apply to each CPU and are not pooled. ABB classifies the CPU as a High Integrity controller for SIL3 safety and combined control-and-safety configurations. Certified use requires the associated safety module, approved libraries and engineering restrictions described in the Safety Manual. The 24 VDC processor supports up to 12 CEX-bus modules. Local I/O uses 1 electrical + 7 optical clusters in single operation and 7 optical in a redundant arrangement, subject to 96 / 84 modules; maximum 128 I/O signals. Control Network communication is provided through 2 x 10 Mbit/s RJ45 per CPU using MMS and IAC. Selection must preserve 800xA 6.1 with Control Builder Safe 3 and later, the installed project, CPU generation, partner hardware and bus topology.

ABB AC 800M Controller and Communication Interfaces, 3BSE063691, and the current ABB System 800xA product catalog. Values apply to the stated CPU and package configuration.

The ABB PM857K02 3BSE088386R1 is supported by Moore Automated for exact-item replacement and spare-part enquiries.
ABB PM857K02 3BSE088386R1 Redundant High Integrity processor kit manual(Datasheets), Link Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.

ABB identifies PM857K02 3BSE088386R1 as a two-processor order: two PM857K01 Safety processor units with TK850 and TK851 link cables; no license. Confirm both CPU labels and the cable/terminator inventory before treating an offered set as complete.

Each PM857 CPU uses a 96 MHz MPC866 with 32 MB RAM and 22.184 MB application space. The 0.17 ms Boolean benchmark is not the complete process-loop response time.

The processor accepts up to 12 CEX-bus modules and uses 1 electrical + 7 optical clusters in single operation. The redundant layout is 7 optical; apply the 96 / 84 modules; maximum 128 I/O signals limit and verify 800xA 6.1 with Control Builder Safe 3 and later.

Technical notes

PM857K02 3BSE088386R1 must be identified by both the kit reference and the PM857 CPU label; the K01/K02 suffix determines whether the order is a single processor or a redundant package. The 96 MHz clock, 32 MB installed RAM, 22.184 MB application space and 0.17 ms Boolean benchmark are different limits and must not be merged into one capacity figure. The unit requires 24 VDC within ABB's 19.2-30 VDC range and draws 210 / 360 mA per CPU, with 5.1 W per CPU typical dissipation. Its ModuleBus arrangement is 1 electrical + 7 optical for a nonredundant CPU and 7 optical for a redundant configuration, subject to 96 / 84 modules; maximum 128 I/O signals and a 0-100 ms scan interval. Controller Ethernet is 2 x 10 Mbit/s RJ45 per CPU; this is distinct from ABB's 100 Mbit/s switched-backbone recommendation. Confirm 800xA 6.1 with Control Builder Safe 3 and later, the project build, firmware, CEX modules, I/O layout, supplied baseplates and link hardware before installation.

Dual CPU Identity Check

Verify the complete PM857K02 3BSE088386R1 identification and photograph both PM857 nameplates, serial numbers and hardware/firmware markings. Record the installed baseplate and CEX/RCU link references. Distinguish this K02 redundant package from nearby AC 800M generations before matching the order.

Redundant Kit Quote Data

For an accurate PM857K02 3BSE088386R1 quotation, provide quantity, complete model and article number, readable nameplate photographs and the installed 800xA or Control Builder version. List the partner CPU where applicable, CEX-bus modules, ModuleBus layout, required baseplates, terminators and link cables. Include the receiving country and required delivery date.

Customs & shipping dimensions / weight

  • Packed shipping dimensions
    Confirmed after final packing
    Approx. 2 x 11.9 x 18.6 x 13.5 cm
  • Packed shipping weight
    Confirmed after final packing
    Approx. 2.4 kg for two CPUs with bases
  • HS / customs code
    Indicative HS code 85371091
    Final destination-specific classification requires customs confirmation.
  • Country of origin
    Sweden
    Confirmed from ABB product documentation and order records.
  • Ships from
    Xiamen, Fujian, China
    Dispatch location is confirmed in the written quotation.
  • Customs documents
    Confirmed for the destination
    Available document scope is stated in the written quotation.
PRODUCT & ORDER FAQS

Questions buyers ask about PM857K02 3BSE088386R1

  • How is PM857K02 3BSE088386R1 distinguished from similar ABB hardware?

    Match article 3BSE088386R1, designation PM857K02, every suffix or revision marking, and the installed equipment record.
  • What system role does PM857K02 3BSE088386R1 perform?

    It is a redundant High Integrity processor kit that executes documented process and safety applications in a redundant controller pair.
  • Which host system must match before installing PM857K02 3BSE088386R1?

    Confirm ABB AC 800M and System 800xA control systems, the receiving position, connector population and approved project configuration.
  • What should be recorded before replacing PM857K02 3BSE088386R1?

    Record the rack or cabinet position, connector labels, hardware revision, settings and the observed diagnostic state.
  • How should PM857K02 3BSE088386R1 be handled during installation?

    Apply the documented isolation and ESD controls, keep connectors labelled, and preserve the approved wiring and configuration.
  • Which startup checks apply to PM857K02 3BSE088386R1?

    Verify supply and status indications first, then confirm communication or channel diagnostics against the saved maintenance baseline.
  • Which functional test should be completed for PM857K02 3BSE088386R1?

    Prove that the assigned function operates correctly in a controlled state before returning the equipment to service.
  • Which documents should be compared for PM857K02 3BSE088386R1?

    Compare the nameplate, installed parts list, wiring drawings, configuration record and the exact-model English manufacturer document when available.
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  • 20+ years of experience

    Over 20 years of experience in industrial automation and hard-to-source legacy parts.
  • Product Lifecycle Stage

    Active / Available from OEM

    Moore Automated supplies high-quality ABB replacement processor units and verified spare parts for PM857K02 3BSE088386R1. Exact order-number and configuration checks provide a practical replacement route that helps reduce plant downtime.
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Moore Disclaimer: Moore Automated's sales automation equipment and related solutions are intended for industrial automation and business operational efficiency improvement purposes only. Product information, technical parameters, and application cases are for reference only and do not constitute an absolute guarantee of performance for any specific industry, scenario, or final application. Actual equipment performance may vary depending on factors such as the usage environment, system integration method, and maintenance conditions. Users should confirm compatibility and safety based on professional technical assessments. Moore Automated assumes no liability for any direct or indirect losses caused by improper use, modification, or failure to operate according to specifications, to the extent permitted by law.

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