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ICS Triplex TC-302-02-4M0
ICS Triplex TC-302-02-4M0
· Product image is representative; revision or series may vary. Contact us to request a specific version.

TC-302-02-4M0

Remote Expander Cable (Controller End), 4.0m
In Stock
Ships by Friday, August 7
Fast Shipping Available

Product Information:

In large-scale industrial safety control systems (such as systems requiring emergency shutdown due to electrostatic discharge or fire hazards), the TC-302-02-4M0 plays a crucial communication link role when local rack slots are full and chassis-level connections across physical areas or server rooms are needed. According to Rockwell Automation's official Trusted Technology Manual, unlike the TC-301 series which handles local connections, the TC-302 series is a remote extension cable.

The TC-302-02-4M0 is specifically designed to physically connect the remote extension interface on the main control chassis directly to a remote chassis communication module 4.0 meters away, enabling the system's main processor to refresh data to remote safety I/O modules at high frequency and with zero latency. Part II of the manual details its industrial-grade anti-interference structure and precision mechanical interface.

Because the TC-302-02-4M0 carries high-frequency and time-sensitive TMR backplane bus data, its internal structure employs an enhanced industrial-grade shielded twisted-pair design. It boasts top-tier electromagnetic interference (EMI) immunity and excellent crosstalk suppression, effectively isolating electrical noise generated by external high-power equipment.

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Technical specifications for TC-302-02-4M0

  • Manufacturer:
    ICS Triplex
  • Product Category:
    SIS System
  • Estimated shipping dimensions:
    15.4 x 20 x 18 cm
  • Weight:
    0.2 kg
  • Tariff Code:
    8537101190
  • Country of origin:
    USA
  • Place of shipment:
    Xiamen, Fujian, China
  • Product Type:
    Remote Expander Cable
  • Category Series:
    Trusted TMR Processor System
  • Cable Length:
    4.0 metres
  • Cable level:
    Cat 5 / Cat 5e, Individually Screened
  • External materials:
    LSZH
  • Adapter connector:
    12-way LEMO Plug
  • Fiber optic transceiver end:
    3x 4-way LEMO Plugs
  • Data communication rate:
    250 Mbit/s
  • Operating temperature:
    -40°C to +85°C
  • Stock:
    10

Alternative Names

TC302024M0 TC 302 02 4M0 TC-3O2-O2-4MO TC-302-02-AM0 TC-3O2-O2-AMO TC-302-02-2M0 TC-302-02-2M5 TC-302-02-4M5 TC-302-02-6M0 TC-302-02-8M0 TC-302-02-10M0 TC-302-02-12M0 TC-302-02-8M5 TC-302-02-10M5

Information

Overview Manuals Architectural & System Application Interfaces & Interference Rejection

Features:

  • High-integrity, 4.0-meter Low Smoke Zero Halogen (LSZH) Remote Expansion Cable
  • Engineered exclusively for the Trusted TMR (Triple Modular Redundancy) safety instrumented system platform
  • Remote Expansion Cable.From Expander Interface Adapter (T8312) to Fibre TX/RX unit (T8314)
The ICS Triplex TC-302-02-4M0 (part of Rockwell Automation's ICS Triplex Trusted Core Security Series) is an advanced communication/remote extension interface cable assembly designed for Triple Modular Redundancy (TMR) critical control systems. As a key hardware link for building remote distributed rack networks, it is primarily used to precisely connect a designated location on the Trusted Extender Interface Adapter Unit (T8312) to the Trusted Fiber Optic Transceiver Unit (T8314).

At the functional level, the TC-302-02-4M0 component provides highly fault-tolerant data link protection and stringent interference immunity, meeting the highest industrial safety integrity level (e.g., SIL 3). The cable features a Cat 5 independent shield and an ultra-low smoke halogen-free (LSZH) sheath (compliant with TC-302-02 specifications), specifically developed for industrial high electromagnetic noise environments, with both ends of the sheath reinforced with high-density heat shrink tubing. It can not only carry high-bandwidth, low-latency processor interconnect communication but also seamlessly integrate with fiber optic modules to achieve long-distance electrical isolation between remote racks and mainframe racks.

The TC-302-02-4M0 ICS Triplex Remote Expander Cable (Controller End), 4.0m may still be available for purchase and support from Moore Automated Company beyond End-Of-Life (EOL) by the manufacturer (OEM).
ICS Triplex TC-302-02-4M0 Remote Expander Cable (Controller End), 4.0m Manuals(Datasheets), Link Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.
In complex safety infrastructures—such as Emergency Stop (ESD), Fire and Gas (F&G) systems, or Burner Management Systems (BMS)—I/O processing architectures typically extend beyond a single control panel.
The TC-301 series handles highly localized inter-chassis links, while the TC-302-02-4M0 remote series is designed for situations where the main controller chassis must connect to an expansion rack located in a different cabinet compartment or dedicated cabling space.
It outputs high-integrity backplane bus signals from the main rack's interface card and extends them directly to the remote expansion processing unit, ensuring that the main processor refreshes safety-critical I/O data with sub-millisecond precision and without signal propagation delay.
Because long-distance extension lines are susceptible to environmental crosstalk, this cable integrates a high-strength structural shielding layer to effectively suppress electromagnetic interference (EMI) generated during transmission through cable lines filled with multiphase field lines.
The cable ends utilize highly reliable, high-strength physically locking connectors—typically integrating an industrial-grade multi-pin front and rear panel connector on one side and a vibration-resistant push-pull retaining ring on the other. These connectors are mechanically designed to withstand the physical sag of a 4-meter cable and offset localized mechanical shocks, thereby ensuring complete isolation of the underlying SIL 3 triple-voting loop, unaffected by intermittent communication interruptions.

Technical notes

The ICS Triplex TC-302-02-4M0 is a high-specification, long-distance extension communication cable designed specifically for Trusted Triple Modular Redundancy (TMR) security systems. This 4.0-meter cable (the suffix 4M0 indicates 4.0 meters) uses Cat 5 individually shielded twisted-pair cable with an outer sheath made of low-smoke halogen-free (LSZH) explosion-proof and flame-retardant material. For hardware interfaces, one end is equipped with a 12-pin LEMO connector for connecting the Trusted extender interface adapter (T8312); the other end has three 4-pin LEMO connectors specifically for connecting the Trusted fiber optic transceiver module (T8314). This cable is designed to provide high reliability, high data rates, and high electromagnetic interference (EMI) isolation for triple redundant communication and remote chassis expansion via fiber optic link conversion, thereby enabling communication over long-distance rack-mounted dedicated security control buses.
  • Product Lifecycle Stage

    Active/Available from OEM

    Moore Automated provides high-quality ICS Triplex replacement modules, interconnect cables, and spare parts to ensure long-term reliable system operation. Our efficient supply solutions help customers reduce unplanned downtime, extend equipment life, and maintain continuous plant operation.

Ask our team:

  • How does TC-302-02-4M0 maintain high-fidelity signal transmission over its 4.0-meter cable assembly?
    The TC-302-02-4M0 features a precision low-capacitance coaxial cable design, controllable characteristic impedance, and industrial-grade shielding. These electrical characteristics minimize signal attenuation, impedance discontinuities, and transmission distortion, enabling the TC-302-02-4M0 to provide high-precision vibration and shaft displacement measurements.
  • What electromagnetic compatibility characteristics of the TC-302-02-4M0 make it suitable for harsh industrial environments?
    The TC-302-02-4M0 employs advanced shielding technology, providing excellent immunity to electromagnetic interference (EMI) and radio frequency interference (RFI). Even when installed near high-power motors, generators, switchgear, and frequency converters, the TC-302-02-4M0 maintains stable signal transmission.
  • How does the TC-302-02-4M0 maintain the calibration electrical performance compatible with proximity sensor systems?
    The TC-302-02-4M0 undergoes rigorous control of electrical parameters during manufacturing, including cable capacitance, conductor resistance, and characteristic impedance. These precise specifications help the TC-302-02-4M0 maintain factory calibration with compatible proximity probe systems, ensuring consistency and accuracy in axial displacement measurements.
  • In which industrial machinery sectors is the TC-302-02-4M0 typically used?
    The TC-302-02-4M0 is widely used in equipment such as steam turbines, gas turbines, centrifugal compressors, electric motors, generators, pumps, industrial fans, blowers, and gearboxes. In these devices, accurate shaft vibration and displacement monitoring is crucial for mechanical protection and predictive maintenance.
  • Which installation methods optimize the operational reliability of the TC-302-02-4M0?
    The installation of the TC-302-02-4M0 should follow proper cable routing, sufficient bending radius, robust connector connections, effective grounding, and adequate isolation from high-voltage conductors. These installation specifications maximize signal integrity and extend the service life of the TC-302-02-4M0.
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Moore Disclaimer: Moore Automated's sales automation equipment and related solutions are intended for industrial automation and business operational efficiency improvement purposes only. Product information, technical parameters, and application cases are for reference only and do not constitute an absolute guarantee of performance for any specific industry, scenario, or final application. Actual equipment performance may vary depending on factors such as the usage environment, system integration method, and maintenance conditions. Users should confirm compatibility and safety based on professional technical assessments. Moore Automated assumes no liability for any direct or indirect losses caused by improper use, modification, or failure to operate according to specifications, to the extent permitted by law.