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An ABB robot axes 1-6 manipulator cable harness for the IRB 660 / IRB 760 configuration. The harness provides axes 1-6 manipulator wiring and must be matched to the complete article number, robot variant, connector arrangement, clamps and installed cable routing.
ABB identifies 3HAC022544-008 as a axes 1-6 manipulator cable harness used in the IRB 660 / IRB 760 robot configuration. Its documented role is axes 1-6 manipulator wiring, with the complete harness carrying the manipulator cable routing and associated connector set. The spare is a cable assembly rather than a controller or electronic module; compatibility is governed by the robot variant, connector positions, clamp locations, cable routing and any recorded harness revision. The applicable ABB spare-parts documentation should be read together with the installed unit marking before a replacement is selected. Mechanical similarity alone is not evidence of interchangeability.
Before replacing 3HAC022544-008, record the full nameplate identity, installed position, mounting or connector arrangement, paired assemblies and every applicable ABB service record. Compare the supplied unit with the original item and approved configuration, isolate all relevant energy sources, and follow the documented installation procedure. After installation, inspect every affected mechanical, electrical and communication interface and complete controlled functional checks before returning the equipment to service.
This assembly carries the principal axes 1–6 manipulator wiring for the documented IRB 660 / IRB 760 family. Confirm the robot variant and connector set as one replacement scope.
Check the full cable length, arm-side routing, clamps and connector transitions on the larger articulated installation. Mechanical similarity alone is insufficient for selection.
Mark each connection before removal, preserve the original cable clearance through the motion range and verify the affected circuits after the harness has been replaced.
Engineering check: Confirm 3HAC022544-008 matches the installed IRB 660 or IRB 760 cable arrangement. Trace all axes-1/6 motor, brake and feedback branches and verify connector keys, supports, clamps and routing order.
Acceptance test: Check insulation, shield bonding and branch continuity, then jog each axis at reduced speed. Monitor brake and encoder signals while confirming the harness remains clear of joints, covers and moving structures.