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ICS Triplex TC-205-02-10M5
ICS Triplex TC-205-02-10M5
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I/O Companion Slot Cable

TC-205-02-10M5

Spare Part Number

PNTC-205-02-10M5

Product Information:

The ICS Triplex TC-205-02-10M5 is a high-integrity industrial safety connection cable designed for Rockwell Automation's Trusted Triple Modular Redundancy (TMR) automation platform. This TC-205 series multi-core assembly is designed for system output, providing a dedicated 40-channel link for routing processed safety commands from the central logic enclosure to the field.

The ICS Triplex TC-205-02-10M5 is a critical infrastructure component deployed in high-risk industries such as oil and gas refining, chemical, and power generation, supporting emergency shutdown (ESD) and fire and gas (F&G) systems. This model has a physical length of 10.5 meters (indicated by the suffix 10M5) and features a low-smoke halogen-free (LSZH) outer sheath insulation.

This configuration (-02) offers superior flame retardant performance and is IEC 60332-3 Class A certified, making it ideal for secure cabling within cabinets or adjacent wiring closets, preventing the release of toxic gases even in the event of a fire. The chassis features a double-wide cover design and internally houses two 96-pin C-type connectors for secure insertion into the primary and backup module slots, respectively.

Product image is representative; revision or series may vary. Contact us to request a specific version.
  • One-year warranty
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Technical specifications for

TC-205-02-10M5

0 TECHNICAL PARAMETERS
  • Manufacturer:
    ICS Triplex
  • Product Category:
    Safety Automation
  • Spare Part Number:
    TC-205-02-10M5
  • Estimated shipping dimensions:
    15 x 20 x 14.6 cm
  • Weight:
    0.5 kg
  • Tariff Code:
    8537101190
  • Country of origin:
    USA
  • Place of shipment:
    Xiamen, Fujian, China
  • Product Type:
    Cable
  • Category Series:
    Trusted I/O Companion Slot Cables
  • Number of channels:
    40 Channels
  • Operating Temperature:
    -40 °C to 800 °C
  • Humidity:
    95% RH (no condensation)
  • Cable Length:
    10.5 meters
  • IP Rating:
    IP 20
  • Series:
    Trusted TMR Processor System
  • Stock Availability:
    30
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Alternative Names

TC2050210M5 TC 205 02 10M5 TC-2O5-O2-1OM5 TC-205-02-I0M5 TC-2O5-O2-IOM5 TC-201-02-6M5 TC-201-02-8M5 TC-201-02-10M5 TC-201-02-12M5 TC-205-02-4M5 TC-205-02-6M5 TC-205-02-8M5 TC-205-02-12M5 TC-215-02-4M5

Information

Overview Manuals Principle Certifications & Standards

Features:

  • I/O Companion Slot Cable Type
  • Trusted I/O Companion Slot Cables
  • I/O Companion Slot, Internal, 40 Channel Input to FTA
This type of Trusted I/O Companion Slot Cable is designed for use with analogue or digital input modules and is suitable for connecting input signals from an internal FTA to the module.

The chassis end of the multi-core cable is fitted with two 96-way type ‘C’ connectors housed in a double-width hood. The other end of the cable is fitted with a 96-way type ‘R’ connector housed in a single-width hood enabling the cable to be connected to an FTA.

The TC-205-02-10M5 ICS Triplex Trusted I/O Companion Slot Cables may still be available for purchase and support from Moore Automated Company beyond End-Of-Life (EOL) by the manufacturer (OEM).
ICS Triplex TC-205-02-10M5 Trusted I/O Companion Slot Cables Manuals(Datasheets), Link Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.
The multi-core cable is stripped back 1.5 m at both ends, then shrouded in nylon Rilgain sheathing. The ends of the sheathing are heated or fitted with over sleeving to help prevent fraying. At both the chassis and remote end, a sheathed braid allows the connector hood to be wired to safety earth. At the remote end, the multi-core screen drain is wired to a green wire to allow connection to screen earth.
1.IEC 60332-3 Class A: Certified to demonstrate flame-retardant performance in rigorous fire tests of vertical cable bundles. Effectively prevents the spread of flames from 10.5 meters of cable within industrial cabinets.
2.LSZH (Low Smoke Halogen-Free): Certified to be completely halogen-free. In the event of a fire in the electrical cabinet, the sheath material releases low-density smoke without releasing any toxic halogen gases (such as chlorine or fluorine), thus protecting technicians and sensitive components in the control room from acid corrosion.
3.IEC 61508:2010 (Second Edition): The entire Trusted architecture (including the cables in this slot) is TÜV certified to meet the safety functional requirements of SIL 3 (Safety Integrity Level 3).
4.Slot Continuity Matching: Designed to support cross-channel voting without impacting performance, meeting the stringent hardware fault tolerance (HFT = 1) requirements of SIL 3 systems during module hot-plugging.
5.UKEX and ATEX Zone 2 Certification: Evaluated according to the UL21UKEX2036X type certificate as part of the internal cabling matrix of devices marked II 3 G Ex ec IIC T4 Gc (or Ex nA IIC T4 Gc for earlier series hardware). This ensures safe cabling in locations where flammable gases may be present.
6.IECEx Compliance: Complies with international standards for explosive atmospheres (IECEx Certificate of Conformity), employing restricted electrical characteristics to prevent electrical spark or arcing failures.
7.Electrical Safety Rating: Officially rated maximum internal operating voltage of 60V and continuous current capacity of 2A per channel, preventing voltage drop and overheating issues over a transmission distance of 10.5 meters.

Technical notes

The ICS Triplex TC-205-02-10M5 is a 10.5-meter Trusted® safety system I/O multi-core cable with a low-smoke, halogen-free, flame-retardant sheath, designed for reliable connections between DO or AO modules and FTAs. With its high-strength shielding and special protective sheath, this cable ensures secure data transmission in fault-tolerant industrial systems.
PRODUCT & ORDER FAQS

Questions buyers ask about TC-205-02-10M5

  • What is the designated system connectivity function of TC-205-02-10M5 within the Trusted™ I/O companion slot communication framework?

    The TC-205-02-10M5 is a certified companion slot cable engineered to interconnect Trusted™ controllers, processor modules, and distributed I/O chassis across extended cabinet layouts. Within the modular safety architecture, the TC-205-02-10M5 enables deterministic data exchange, synchronized system state communication, and fault-tolerant signal routing over its 10.5-meter transmission span.
  • How does the electrical transmission topology of TC-205-02-10M5 preserve high-speed signal integrity across extended inter-module distances?

    The TC-205-02-10M5 incorporates controlled-impedance multi-conductor design and optimized shielding architecture to reduce signal attenuation, propagation delay distortion, and electromagnetic interference. Its engineered transmission pathway ensures stable digital communication between companion slots while preserving protocol accuracy and minimizing cross-talk in industrial environments.
  • Why is the 10M5 length specification technically critical for maintaining timing determinism in TC-205-02-10M5 installations?

    The TC-205-02-10M5 is manufactured with a standardized 10.5-meter length to guarantee predictable signal propagation delay and electrical impedance characteristics. This calibrated length supports deterministic timing alignment between interconnected Trusted™ modules. Altering the specified length may introduce latency variation or signal reflection that impacts system synchronization.
  • What conductor configuration and shielding design enhance electromagnetic compatibility in TC-205-02-10M5?

    The TC-205-02-10M5 utilizes precision-engineered multi-core conductors combined with layered shielding to suppress electromagnetic interference (EMI) and reduce signal coupling between adjacent lines. This shielding strategy improves noise immunity and ensures stable communication performance in control cabinets populated with high-frequency switching devices.
  • What electrical parameters define the operational performance boundaries of TC-205-02-10M5?

    The TC-205-02-10M5 is designed with defined voltage tolerances, controlled impedance values, and calibrated propagation characteristics. These electrical specifications ensure that transmitted digital signals maintain stable amplitude levels and accurate timing alignment necessary for secure companion slot communication.
  • Why is compliance with installation routing and bend radius requirements essential for TC-205-02-10M5 performance optimization?

    The TC-205-02-10M5 must be installed with controlled bend radius and appropriate strain relief to prevent mechanical deformation of internal conductors. Improper installation may alter impedance stability or introduce microfractures, potentially degrading signal transmission reliability over time.
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Moore Disclaimer: Moore Automated's sales automation equipment and related solutions are intended for industrial automation and business operational efficiency improvement purposes only. Product information, technical parameters, and application cases are for reference only and do not constitute an absolute guarantee of performance for any specific industry, scenario, or final application. Actual equipment performance may vary depending on factors such as the usage environment, system integration method, and maintenance conditions. Users should confirm compatibility and safety based on professional technical assessments. Moore Automated assumes no liability for any direct or indirect losses caused by improper use, modification, or failure to operate according to specifications, to the extent permitted by law.

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