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ICS Triplex TC-215-02-8M5
ICS Triplex TC-215-02-8M5
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I/O Companion Slot, Internal, 40 Channel Output to FTA, 8.5m

TC-215-02-8M5

Spare Part Number

PNTC-215-02-8M5

Product Information:

The TC-215-02-8M5 is a 40-channel I/O cable specifically designed for Rockwell Automation's ICS Triplex Trusted safety control system. This component serves as a critical physical extension of the high-reliability hardware bus, primarily used for high-speed, stable circuit interconnection between the core input/output (I/O) modules of the Trusted system and the rear panel or connector slots. It is a key component for maintaining the underlying communication continuity of the entire safety emergency response system.

In terms of technical design and physical specifications, the TC-215-02-8M5 integrates internal power distribution capabilities, ensuring efficient power distribution and load balancing while transmitting up to 40 channels of parallel high-speed signals. The 8M5 model has a physical length of 8.5 meters (typically used for connecting cabinets or large multi-controller racks), and the entire cable features extremely stringent industrial-grade anti-interference shielding and electrical isolation design, enabling it to withstand complex high-frequency electromagnetic noise in various weather conditions of factory environments.

Product image is representative; revision or series may vary. Contact us to request a specific version.
  • One-year warranty
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Technical specifications for

TC-215-02-8M5

0 TECHNICAL PARAMETERS
  • Manufacturer:
    ICS Triplex
  • Product Category:
    Safety Automation
  • Spare Part Number:
    TC-215-02-8M5
  • Estimated shipping dimensions:
    12.5 x 10.8 x 11.6 cm
  • Weight:
    0.2 kg
  • Tariff Code:
    8537101190
  • Country of origin:
    USA
  • Place of shipment:
    Xiamen, Fujian, China
  • Product Type:
    I/O cable
  • Category Series:
    TMR Series
  • Number of channels:
    40 channels
  • Cable Length:
    8.5 meters (27.9 feet)
  • Standard:
    Flame retardant to IEC 60332-3 Cat A
  • Operating Voltage:
    110 Vac nominal
  • Storage Temperature:
    -40°C to +70°C
  • Series:
    Trusted TMR Processor System
  • Stock Availability:
    12
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    Original Pack

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Alternative Names

TC215028M5 TC 215 02 8M5 TC-2I5-02-8M5 TC-215-O2-8M5 TC-215-02-BM5 TC-2I5-O2-BM5 TC-215-02-2M5 TC-215-02-4M5 TC-215-02-6M5 TC-215-02-10M5 TC-215-02-12M5 TC-301-02-2M0 TC-301-02-2M5

Information

Overview Manuals Primary Industrial Applications Certifications

Features:

  • I/O Companion Slot Internal 40 Channel Output to FTA (Integral Power)
  • Trusted I/O Companion Slot Cables
  • Low Smoke Zero Halogen (LSZH), which prevents toxic gas release during a plant fire
The ICS Triplex TC-215-02-8M5 is a dedicated 40-channel I/O slot connection cable developed for high-availability and high-security control environments. As a key hardware component of Rockwell Automation's ICS Triplex Trusted Safety Instrumented System (SIS), its primary function is to provide high-density interconnection between the main I/O modules within the control rack and their adjacent redundant slots and field terminals. Furthermore, it integrates power distribution capabilities, providing reliable signal paths and power support for transmission links.

This modular cable is designed with high field tolerance and signal integrity in mind, effectively resisting the harsh electromagnetic interference, high temperatures, and vibrations common in industrial environments. In safety-critical applications such as Emergency Stop (ESD), Fire and Gas Monitoring (F&G), and turbine control in the petrochemical industry, the TC-215-02-8M5 can support and ensure high-speed, low-latency interoperability for 40 field signal channels. This dedicated hardware bridge supports in-line hot-swapping of I/O modules and seamless spare parts replacement without interrupting field operations, significantly improving the online availability and Safety Integrity Level (SIL3) of the entire distributed control system (DCS).

The TC-215-02-8M5 ICS Triplex Trusted I/O Companion Slot Cable Assembly may still be available for purchase and support from Moore Automated Company beyond End-Of-Life (EOL) by the manufacturer (OEM).
ICS Triplex TC-215-02-8M5 Trusted I/O Companion Slot Cable Assembly MANUAL(Datasheets), Link Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.
Because this cable assembly is compatible with the highly secure Trusted TMR architecture, it is specifically deployed in hazardous, critical infrastructure environments where system downtime or failure is unacceptable:
 
1.Emergency Discharge (ESD) Systems: Connects the safety processor directly to critical field valves to isolate production modules during a crisis.
2.Fire and Gas (F&G) Systems: Connects a multi-channel flame and toxic gas detection array back to the main voting processor.
3.Turbine Control and Protection: Transmits high-speed trip signals to protect heavy industrial generators.
 
In practical industrial applications, the TC-215-02-8M5 is widely used in locations with extremely high safety requirements (typically SIL3), such as oil and gas platforms, large refineries, and nuclear power plants. It works in conjunction with Trusted's Triple Modular Redundancy (TMR) architecture and is designed specifically for Emergency Discharge (ESD), Fire and Gas (F&G) detection, and critical turbine protection systems. This ensures that safety interlock control signals are transmitted with zero delay and zero distortion in extreme plant crisis situations.
The "-02-" identifier in the string indicates that the hardware structure complies with international explosion-proof standards. When properly installed in an industrial enclosure, the hardware is certified to HazLoc, ATEX, and IECEx standards and can be used in Zone 2/Class 2 explosive gas or dust environments.

Technical notes

The TC-215-02-8M5 is a TC-215 compatible slot I/O cable designed for Trusted Triple Redundancy (TMR) safety instrumented systems. This cable provides high-speed, uninterrupted connection to internal field terminals (FTAs), such as the T8850 or T8870, from 24V or 120V DC digital output (DO) modules and integrated field power lines. The chassis end features two 96-pin Type-C connectors encased in a double-width protective cover; the remote FTA end features a 96-pin Type-R connector. The "02" in the model number indicates that the cable uses low-smoke halogen-free (LSZH) flame-retardant insulation conforming to IEC 60332-3 Class A standards, and "8M5" indicates a pre-fabricated high-reliability length of 8.5 meters (8m5).
PRODUCT & ORDER FAQS

Questions buyers ask about TC-215-02-8M5

  • How does the TC-215-02-8M5 maintain high-fidelity signal transmission over its 8.5-meter cable length?

    The TC-215-02-8M5 employs a low-capacitance coaxial cable construction, precise impedance control, and industrial-grade shielding to minimize signal attenuation, phase distortion, and electrical noise. These characteristics enable the TC-215-02-8M5 to maintain the integrity of dynamic vibration and displacement signals.
  • What electromagnetic compatibility characteristics of the TC-215-02-8M5 make it suitable for harsh industrial environments?

    The TC-215-02-8M5 utilizes high-performance cable shielding and an optimized conductor structure, providing excellent immunity to electromagnetic interference (EMI) and radio frequency interference (RFI). It ensures reliable signal transmission even in industrial environments with high electrical noise.
  • How does the TC-215-02-8M5 improve the overall calibration accuracy of proximity sensor systems?

    The TC-215-02-8M5 is manufactured with strict control over electrical parameters, including cable capacitance and impedance, enabling it to maintain the same calibration performance as compatible proximity probe systems. The TC-215-02-8M5 helps ensure the accuracy of displacement and vibration measurements across the entire sensor assembly.
  • How does the TC-215-02-8M5 enhance predictive maintenance and equipment diagnostics?

    The TC-215-02-8M5 reliably detects rotor imbalance, shaft misalignment, bearing wear, shaft eccentricity, mechanical loosening, oil film whirling, oil film whipping, and other vibration-related anomalies by maintaining high-quality signal transmission between the sensor probe and monitoring electronics, thus supporting advanced predictive maintenance strategies.
  • How does the TC-215-02-8M5 maintain mechanical durability during continuous industrial operation?

    The TC-215-02-8M5 utilizes durable sheath materials, a reinforced conductor structure, and industrial-grade connector assemblies, enabling it to withstand continuous vibration, repeated maintenance, and harsh mechanical operating conditions without compromising its electrical performance.
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  • Product Lifecycle Stage

    Obsolete/Discontinued by OEM

    Replacement with ICS Triplex TC-215 series cable assemblies is recommended. These cable assemblies feature the same cable length and connector configuration, ensuring compatibility with current Trusted™ system installations. Moore Automated provides high-quality ICS Triplex replacement modules and spare parts for both legacy and modern security systems. Our reliable replacement solutions and extensive inventory help minimize unplanned downtime, extend system life, and ensure continued reliable plant operation.
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Moore Disclaimer: Moore Automated's sales automation equipment and related solutions are intended for industrial automation and business operational efficiency improvement purposes only. Product information, technical parameters, and application cases are for reference only and do not constitute an absolute guarantee of performance for any specific industry, scenario, or final application. Actual equipment performance may vary depending on factors such as the usage environment, system integration method, and maintenance conditions. Users should confirm compatibility and safety based on professional technical assessments. Moore Automated assumes no liability for any direct or indirect losses caused by improper use, modification, or failure to operate according to specifications, to the extent permitted by law.

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