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ICS Triplex TC-215-02-10M5
ICS Triplex TC-215-02-10M5
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I/O Companion Slot, Internal, 40 Channel Output to FTA, 10.5m

TC-215-02-10M5

Spare Part Number

PNTC-215-02-10M5

Product Information:

The TC-215-02-10M5 is a 40-channel I/O cable designed specifically for Rockwell Automation's Triple Trusted Safety (TMR) control system. As a critical hardware link in the Triple Modular Redundancy (TMR) architecture, this cable is designed to enable high-speed interconnection between Trusted Core Safety Input/Output modules and field terminals (FTAs) or connectors, ensuring absolute continuity of underlying control signals during in-line hot-swap maintenance or channel redundancy switching.

The TC-215-02-10M5 supports operating voltages up to 60V DC and a single-channel current carrying capacity of 2A. The 10.5-meter physical length of the 10M5 model makes it ideal for long-distance physical cabling across racks and compartments in large distributed control systems (DCS). To withstand extreme industrial environments, the cable features a Low Smoke Halogen-Free (LSZH) explosion-proof outer sheath with extremely high flame retardancy and fire resistance.

The TC-215-02-10M5 also employs a multi-layered, high-density woven shielding mesh, completely blocking strong electromagnetic interference (EMI) generated by heavy industrial electrical equipment. In practical industrial applications, the TC-215-02-10M5 is widely used in environments requiring the highest SIL3 safety level, such as offshore oil drilling platforms, large chemical plants, refineries, and nuclear power plant control rooms.

Product image is representative; revision or series may vary. Contact us to request a specific version.
  • One-year warranty
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Technical specifications for

TC-215-02-10M5

0 TECHNICAL PARAMETERS
  • Manufacturer:
    ICS Triplex
  • Product Category:
    Safety Automation
  • Spare Part Number:
    TC-215-02-10M5
  • Estimated shipping dimensions:
    14.5 x 10.2 x 11 cm
  • Weight:
    0.23 kg
  • Tariff Code:
    8537101190
  • Country of origin:
    USA
  • Place of shipment:
    Xiamen, Fujian, China
  • Product Type:
    I/O Companion Slot Cable
  • Category Series:
    Triple Trusted Safety (TMR)
  • Cable Length:
    10.5 meters
  • Number of channels:
    40 Channels
  • Certifications:
    IEC 60332-3 Cat A
  • Power Supply:
    24 V DC
  • Current:
    4-20 mA
  • IP degree of protection:
    IP55
  • Series:
    Trusted TMR Processor System
  • Stock Availability:
    15
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Alternative Names

TC2150210M5 TC 215 02 10M5 TC-2I5-02-I0M5 TC-215-O2-1OM5 TC-2I5-O2-IOM5 TC-215-02-12M5 TC-215-02-2M5 TC-215-02-4M5 TC-215-02-6M5 TC-215-02-8M5 TC-205-02-10M5 TC-205-02-8M5

Information

Overview Manuals Application Details Installation & Routing Requirements

Features:

  • I/O Companion Slot Internal 40 Channel Output to FTA (Integral Power)
  • Low Smoke Zero Halogen (LSZH), engineered to minimize toxic fumes in the event of an industrial fire
  • Exactly 10.5 meters (indicated by the 10M5 suffix), designed for longer routing paths across adjacent control rooms or separate system cabinets
The ICS Triplex TC-215-02-10M5 is a dedicated 40-channel I/O slot connection cable designed for high-availability industrial control systems. As a critical network interconnect component of Rockwell Automation's ICS Triplex Trusted Safety Instrumented System (SIS), its primary function is to provide high-density, multi-channel physical bridging between active primary output cards and adjacent spare slots and field terminals (FTAs) within the control rack. The "10M5" in the model name explicitly indicates its 10.5-meter physical span, suitable for long-distance cabling topologies between large control cabinet clusters.

This cable offers superior redundancy and security in security engineering applications. It integrates power distribution capabilities, simultaneously transmitting 40 safety-critical field control output signals and providing backup power in the field. The "02" in the model number indicates that it uses a low-smoke halogen-free (LSZH) flame-retardant outer sheath, meeting stringent international fire and explosion protection standards, such as IEC 60332-3 Class A, ensuring that it will not release toxic halogen gases even in the event of a fire.

The TC-215-02-10M5 ICS Triplex Trusted I/O Companion Slot Cable Assembly may still be available for purchase and support from Moore Automated Company beyond End-Of-Life (EOL) by the manufacturer (OEM).
ICS Triplex TC-215-02-10M5 Trusted I/O Companion Slot Cable Assembly MANUAL(Datasheets), Link Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.
As a critical component of the SIL3 safety system, this 10.5-meter cable is designed for high-risk environments where the loss of any command could lead to catastrophic events:
 
Emergency Shutdown (ESD) System: Connects the voting logic processor to final control elements such as isolation valves to ensure the safety of refinery modules during overpressure events.
Fire and Gas (F&G) System: Aggregates and transmits signals from wide-area optical flame sensors and gas detection circuitry to the central safety cabinet.
Turbine Control (TMC) System: Transmits high-speed diagnostic and trip signals to protect the safety of large gas turbines or steam turbines.
Because this configuration is 10.5 meters long (typically needing to traverse multiple layout areas or separate control patch panels), the following layout rules must be strictly adhered to:
 
Cable Securement: The 10.5-meter cable must be completely contained within the cable tray or securely clamped along its path. Allowing such a long and thick cable to dangle freely will stress the 96-pin connector, leading to pin damage or intermittent communication failures.
 
Bending Radius: During installation, the bending radius must be at least 10 times the cable's outer diameter to prevent breakage of the internal wiring matrix.

Technical notes

The Allen-Bradley Trusted TC-215-02-10M5 is a high-reliability I/O connection cable designed for use with the TC-215 socket and suitable for Trusted Triple Redundancy (TMR) critical control systems. It is primarily used to directly bridge safety output signals and field power lines from 24V or 120V DC TMR digital output (DO) modules to field termination assemblies (FTAs). The cable features two double-width 96-pin C-type connectors at the rack end and one 96-pin R-type connector at the field FTA end. The "02" in the model name indicates that the cable uses a low-smoke halogen-free (LSZH) flame-retardant sheath conforming to IEC 60332-3, while "10M5" indicates that this model has a pre-fabricated, high-quality physical length of 10.5 meters (10m5), suitable for long-distance interconnection of safety instrumented systems between racks.
PRODUCT & ORDER FAQS

Questions buyers ask about TC-215-02-10M5

  • How does the cable length specification of the TC-215-02-10M5 make it more flexible in industrial installations?

    The TC-215-02-10M5 offers a 10.5-meter (approximately 34.4-foot) cable length, allowing engineers to install proximity probes and monitoring electronics at greater distances without compromising signal quality. This extended cable length provides greater flexibility for installations on large rotating machinery.
  • How does the TC-215-02-10M5 maintain signal integrity over a transmission distance of 10.5 meters?

    The TC-215-02-10M5 utilizes precision low-capacitance coaxial cable, precisely controlled characteristic impedance, and industrial-grade electromagnetic shielding. These design features minimize signal attenuation, phase distortion, and electrical noise, ensuring high-precision transmission of vibration and displacement measurement data.
  • How does the TC-215-02-10M5 help maintain the performance of calibrated proximity sensors?

    The TC-215-02-10M5 is manufactured with strict control over electrical parameters, including cable capacitance, conductor resistance, and impedance characteristics. These precise manufacturing tolerances ensure that the TC-215-02-10M5 maintains the calibration accuracy of compatible industrial proximity sensor systems.
  • In which industrial machinery sectors is the TC-215-02-10M5 typically used?

    The TC-215-02-10M5 is widely used in steam turbines, gas turbines, centrifugal compressors, electric motors, generators, industrial pumps, fans, gearboxes, blowers, and other critical rotating equipment where accurate vibration monitoring and shaft displacement measurement are crucial for mechanical protection.
  • Which installation methods can optimize the operational reliability of the TC-215-02-10M5?

    The TC-215-02-10M5 should be installed using proper cable routing techniques, ensuring secure connector connections, appropriate bending radii, proper grounding, and maintaining sufficient distance from high-voltage conductors. These installation specifications ensure signal integrity and maximize long-term operational reliability.
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  • Product Lifecycle Stage

    Obsolete/Discontinued by OEM

    The ICS Triplex TC-215 series cable assembly is recommended as a replacement. This assembly uses the same 10-meter cable length and matching connector configuration, ensuring full compatibility with current Trusted™ systems. Moore Automated provides high-quality ICS Triplex replacement modules and spare parts for legacy and current security systems. Our reliable replacement solutions and extensive inventory help minimize unplanned downtime, extend system life, and ensure continuous reliable plant operation.
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Moore Disclaimer: Moore Automated's sales automation equipment and related solutions are intended for industrial automation and business operational efficiency improvement purposes only. Product information, technical parameters, and application cases are for reference only and do not constitute an absolute guarantee of performance for any specific industry, scenario, or final application. Actual equipment performance may vary depending on factors such as the usage environment, system integration method, and maintenance conditions. Users should confirm compatibility and safety based on professional technical assessments. Moore Automated assumes no liability for any direct or indirect losses caused by improper use, modification, or failure to operate according to specifications, to the extent permitted by law.

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